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13

 

5/17 REV. 1/23

 

 

 

GB751SRVT

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

TROUBLESHOOTING

 

Providing all maintenance conditions have been met, follow this systematic approach to diagnosis.

 

 

  1.  MORE THAN ONE PULL IS REQUIRED TO BREAK FASTENER.

 

 

a)

 

Tool needs to be bled. (See filling and bleeding procedures pgs. 11 

-

 12).

 

 

b)

 

Spring has fatigued, replace.

 

 

c)

 

Jaws are stripped or packed with chips. Clean or replace.

 

 

d)

 

Incorrect nose tip.

 

 

  2.  SLOW OR PARTIAL OPERATION WHEN THE LEVER ASSEMBLY (724017) IS DEPRESSED.

 

 

 

 

a)

 

Polyseal (405865) and o

ring (400788) on the piston (751307) could be worn or damaged. Replace.

 

 

b)

 

O

ring (S945) and backup ring (401102) on the piston rod assembly (704138) could be worn or damaged. Replace.

 

 

c)

 

Muffler (704146) or filter inside valve spool assembly (704143) may be plugged with dirt. Clean thoroughly and back

-

blow 

with compressed air.

 

 

d)

 

Hole in metering screw in valve spool assembly (704143) may be blocked or damaged. Hole diameter should be .028" (.71 mm). 

Clear and size or replace.

 

 

  3.  NO OPERATION WHEN LEVER ASSEMBLY (724017) IS DEPRESSED.

 

 

a)

 

Tool seized due to mechanical failure or damaged parts.

 

 

  4.  OIL LEAKAGE.

 

 

a)

 

DO NOT

 OPERATE WITH OIL LEAKING FROM TOOL. HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY.

 

 

b)

 

Any oil leaking externally should be traced to its source. An o'ring or seal that leaks should be replaced.

 

 

  5.  AIR BYPASS FROM VALVE HOUSING.

 

 

a)

 

If the spring (704141) breaks or dislodges, air will flow freely through the muffler (704146). Replace or reset. Valve spring 

installation tool assembly (704262) is recommended.

 

 

b)

 

Check o'rings on valve sleeve (704140), valve spool assembly (704143), and valve plug (704145). If worn or damaged, 

replace. Valve sleeve removal tool assembly (704163) is recommended.

 

 

  6.  FASTENER STEM JAMMED IN NOSE ASSEMBLY.

 

 

a)

 

Nose assembly components require service. 

DISCONNECT AIR FROM TOOL

, remove the nose from the tool and disassemble. 

Replace worn or broken parts. Clean the surface the jaws ride on.

 

 

b)

 

Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble.

 

 

c)

 

Incorrect follower.

 

 

7.  PINTAIL IS NOT BEING VACCUMED THROUGH.

 

 

 

a) Check vacuum pressure using vacuum gage (703567) (sold separately).

 

 

     

Note: Offset nose assemblies must be check by removing the vacuum line from the nose assembly.

 

 

 

b) Press gage against the vacuum line or nose assembly to create seal.

 

          

Optimum vacuum pressure at nose assembly must be between 15 

-

 22 inHg. 

(381 

-

 558.8 mmHg).

 

HOW TO CLEAN VACUUM REGULATOR

 

 

1.

 

Remove fitting, adapter and muffler from vacuum regulator (703515). 

 

2.

 

Remove (4) S.H.C.S. from front of regulator and disassemble.

 

3.

 

Clean both pieces in clean mineral spirits and blow dry.

 

4.

 

Reassemble and connect hoses.

 

5.

 

Check vacuum pressure using vacuum gage (703567) (sold separately).

 

 

Press gage against the vacuum line or nose assembly to create seal.

 

 

 

Optimum vacuum pressure at nose assembly must

 

 

be between 15 

-

 22 inHg. 

(381 

-

 558.8 mmHg).

 

 

Note: The vacuum regulator may visually appear clean, but still may be

 

 

contaminated with a thin film, therefore, the steps above should

 

 

be performed to assure best performance. 

 

703515 Vacuum Regulator

 

Fitting

 

(

4) S.H.C.S. 

 

Tube

 

Images may not reflect actual tool

 

Содержание GB751SRVT

Страница 1: ...8038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GB751SRVT ORIGINAL INSTRUCTIONS INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIB...

Страница 2: ...cription and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB751SRVT 8 How to use the GB751SRVT 9 Maintenance 10 Filling 11 Bleeding 12 Tr...

Страница 3: ...user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified i...

Страница 4: ...weighs 1 75 lbs 79 kg The entire split handle installation tool weighs 6 75 lbs 3 06 kg It has a 780 19 81 mm fastener setting stroke The GB751SRVT split handle installation tool operates on 90 100 p...

Страница 5: ...ERIAL NUMBERS DESCRIPTION OF FUNCTIONS Hanger Hydraulic PULL Hose Vacuum Assembly Handle Assembly Air Line Actuator Lever Assembly Air Inlet Pintail Evacuation Head Cylinder Assembly Bleed Screw Bleed...

Страница 6: ...the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in good wor...

Страница 7: ...n directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up...

Страница 8: ...WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect a...

Страница 9: ...pipes etc which can cause a hazard if damaged by the tool WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the t...

Страница 10: ...that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assu...

Страница 11: ...ydraulic hose A 336 towards plug 704313 located on handle assembly 704132 Torque button head cap screws A 928 to 40 inch lbs 4 52 Nm 4 Push piston 751307 full forward Install gasket 704129 o ring S832...

Страница 12: ...assembly 744306 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 8 mm using instructions a thru c and diagrams below We r...

Страница 13: ...or reset Valve spring installation tool assembly 704262 is recommended b Check o rings on valve sleeve 704140 valve spool assembly 704143 and valve plug 704145 If worn or damaged replace Valve sleeve...

Страница 14: ...ained on Gage Bilt procedures WARNING Disconnect tool from its power source before performing overhaul Severe personal injury may occur if power source is not disconnected WARNING Excessive contact wi...

Страница 15: ...assembly 724017 including pin 2 With lever assembly 724017 removed insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 R...

Страница 16: ...handle assembly 704132 6 After removal of air piston assembly 704121 slide piston rod assembly 704138 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 70...

Страница 17: ...17 5 17 REV 1 23 GB751SRVT PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 18: ...18 5 17 REV 1 23 GB751SRVT PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 19: ...ll be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source...

Страница 20: ...GLE ACTION WITH OR W OUT DRIVE WASHER NAS1900 S U SERIES NUT PLATE RIVETS CCR244 264 274 BACR15DR MS20600 HS5162 UBR08 713 20 BLIND BOLT SINGLE ACTION WITH DRIVE WASHER MS90353S U MS90354S U MS21140S...

Страница 21: ...rately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Gage Bilt also supplies pin collar swage inspection...

Страница 22: ...troke 780 19 8 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 2 200 9 79 kN 5ft Hyd Hoses are recommended with use of Backpack Additional custom lengths are availab...

Страница 23: ...23 5 17 REV 1 23 GB751SRVT PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 24: ...ter Tool Backpacks For 5ft hose Split System Tools Sold Separately TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO LOCTITE...

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