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8

 

12/21 REV 9/22

 

 

 

GB745/206

-

500

-

5

 

HOW TO SET

-

UP THE GB745/206

-

500

-

5

 

RED SHIPPING PLUG

 

CYLINDER

 

ACTUATOR

 

Image may not reflect actual tool

 

WORK

 

FASTENER

 

 

The tool is shipped with a red plastic plug in the air inlet connector. The connector has a 1/4

-

18 female pipe thread to accept user air 

hose fitting. The tool comes with oil and is ready to use.

 

 

   

1.  Remove red plastic shipping plug from Swivel (A

-

249) (air inlet) and screw in your quick disconnect (air) fitting.

 

 

   2.  Connect tool to air hose with 90 psi. (6.2 bar) using clean, dry air. 

3/8” (9.52 

mm) minimum diameter air line is recommended.  

 

 Cycle tool five times by depressing and releasing actuator assembly

-

air (704130).

 

 

   3.  Disconnect air hose from tool.

 

 

   4.

  

Select proper nose assembly (See nose assembly selection chart on pg. 21 for more information). Screw drawbar into piston on 

tool and secure using hex key on front of drawbar. (See proper data sheet for further instructions).

 

.

 

   5.

  

Connect air supply.

 

AIR HOSE

 

USER QUICK

 

DISCONNECT FITTING

 

AIR INLET 

 

NOSE ASSEMBLY

 

WARNING:

 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

 

 

 

      mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this 

equipment.

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present  as a result after each use 

 

 

      based on their application. 

 

 

 

●  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool

 

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

Air is exhausted from the bottom of the tool. Direct bottom of the tool (exhausted air) away from operator, other   

 

 

persons working in the vicinity, foreign matter and liquid.

 

 

WARNING: 

Do not carry from hoses or use as a hammer.

 

 

 

 

WARNING: 

Do not use in explosive atmosphere.

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

WARNING: 

Ensure there is adequate clearance for tool and operator hands.

 

 

WARNING: 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

 

 

CAUTION: 

Do not use beyond the design intent.

 

Содержание GB745/206-500-5

Страница 1: ...E E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS INSTALLATION TOOL GB745 206 500 5 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com w...

Страница 2: ...the GB745 206 500 8 How to use the GB745 206 500 9 Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 12 Filling Bleeding Diagrams Troubleshooting 13 Bleeding Tool using the GB946...

Страница 3: ...t user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified...

Страница 4: ...a rated pull load of 5 600 lbs 24 9 kN at 90 psi 6 2 bar air pressure at the air inlet The GB745 206 500 5 comes with 5 ft 1 5 m of hose and a remote actuator The GB745 206 500 5 cylinder when held in...

Страница 5: ...5 12 21 REV 9 22 GB745 206 500 5 DESCRIPTION OF FUNCTIONS Cylinder Reducers Bleeder Screws Hydraulic Hose Return Hydraulic Hose Pull Actuator Airline Handle Air Inlet Image may not reflect actual tool...

Страница 6: ...to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOT...

Страница 7: ...ar of the cylinder is directed to the bottom of the piston rod assembly inside the handle assembly The internal components of the attached nose assembly are also moving with the piston assembly to sta...

Страница 8: ...is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be...

Страница 9: ...l times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is ad...

Страница 10: ...necessary See overhaul pgs 16 17 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings and couplings air and electrical...

Страница 11: ...d cylinder 204300 Install button head cap screw 402482 and stat o seal S572 in hole marked P on head cylinder 204300 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten Remove fill bottle 74526...

Страница 12: ...cap screw 402482 and stat o seal S572 to hole marked P on manifold handle 745303 7 Remove button head cap screw 402482 and stat o seal S572 from hole marked P on head cylinder 204300 8 Attach air blee...

Страница 13: ...ol assembly 743142 are worn or damaged replace 5 Check movement of piston assembly 206129 If it does not move freely or is slow in operation a O ring 403810 may be damaged and require replacement b Pi...

Страница 14: ...5 Nm Do not over tighten 8 Connect regulator 756605 to airline and connect tool to air Cycle piston 206129 to rear position 250 005 6 4mm 127mm Dim B See image on pg 13 Disconnect air from tool If pis...

Страница 15: ...separate ON button located on the remote and run pump for 5 10 seconds then release the button and turn the oil control valve to the OFF position 7 Re attach the button head cap screw and stat o seal...

Страница 16: ...other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and...

Страница 17: ...ly free from piston rod assembly 745347 insert threaded end of power cylinder tool assembly 704151 into bottom of air cylinder and remove air piston assembly 744121 6 After removal of air piston assem...

Страница 18: ...18 12 21 REV 9 22 GB745 206 500 5 PARTS LIST...

Страница 19: ...745 206 500 5 WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 1581 and back up ring S213 must be replaced Failure to do so could result in SEVERE PERSON...

Страница 20: ...will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the sou...

Страница 21: ...206H 37OS 1 4 UAB08 206H 27OS UAB08 206H 37OS 1 4 08MAX 206H 27OS 08MAX 206H 37OS 1 8 4A 206H 27OS 4A 206H 37OS 5 32 5A 206H 27OS 5A 206H 37OS 3 16 6A 206H 27OS 6A 206H 37OS 1 4 SMLS08 206H 27OS SMLS...

Страница 22: ...GB745 206 500 Installation Tool Sold Separately Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual...

Страница 23: ...23 12 21 REV 9 22 GB745 206 500 5 This page intentionally left blank...

Страница 24: ...TENERS HUCK IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for mor...

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