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13

 

REV. 4/23

 

 

 

GB743V: SN# 2259 AND ABOVE

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

OVERHAUL

 

Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of 

Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.

 

 

The disassembly and re

-

assembly procedure can be accomplished by utilizing the following instructions and parts lists on pgs. 12 

-

 16. 

Use extreme care during disassembly and re

-

assembly not to mar or nick any smooth surface that comes in contact with seals. Before 

installing seals, always apply a good lubricant, such as Lubriplate®, to the surfaces.

 

 

Clean parts in mineral spirits or other o'ring compatible solvent being sure to clean o'ring grooves. Inspect components for scoring, 

excessive wear or damage.

 

 

WARNING

Only qualified and trained personnel shall perform overhaul.

 

 

WARNING

Personnel must read and understand all warnings and cautions.

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or 

 

 wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures.

 

 

WARNING

Disconnect tool from its power source before performing overhaul. Severe personal injury may occur if power 

 

 source is not disconnected.

 

 

 

WARNING

Excessive contact with hydraulic oil and lubricants must be avoided. (See safety data sheet documents for all 

 

 

 applicable materials).

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection. Do not look in front of tool or rear 

 

 of tool when installing fastener.

 

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping. (Air Actuated Tools only).

 

 

WARNING: 

Depress actuator assembly

-

air (704130) and disconnect from air, with the piston in the rear position, before overhaul.

 

 

 

Severe personal injury may occur if air hose is not disconnected. 

USE CAUTION

 when forcing piston rod assembly 

 

 

downward with head cylinder removed. Hydraulic oil will eject forcibly from handle assembly.

 

Part No.

Description

704149

Piston Rod Wrench Assembly

704151

Power Cylinder Tool Assembly

704150

Packing Plug Wrench Assembly

704152

Seal Guide

704153

Air Bleeder Assembly

744251

Valve Spring Installation Tool

744152

Valve Sleeve Removal Tool

S1178

Valve Extractor

GB740TK Service Tool Kit Includes:

Note: 

 

 

• 

Dispose of hydraulic oil in accordance with manufacture safety datasheet.

 

• 

All tool materials are recyclable except rubber o

rings, seals and wipers.

 

• 

It is recommended that service tool kit (GB740TK) be used to facilitate overhaul.

 

• 

Use of SERVICE KIT (743018), which contains a complete set of o'rings, back

-

up rings, screws, washers and 

gasket, can achieve a complete overhaul.

 

TOOL DISPOSAL

 

1.

 

When tool life is met, drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with the safety datasheet.

 

 

2.

 

Disassemble tool and remove all rubber o

rings, seals, wipers and hydraulic hoses. All tool materials are recyclable except rubber 

o

rings, seals, wipers and hydraulic hoses. Dispose of rubber materials in accordance with the material safety datasheet. 

 

Содержание GB743V

Страница 1: ...AR YOU GB743V ORIGINAL INSTRUCTIONS INSTALLATION TOOL GAGE BILT MADE in USA 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com S...

Страница 2: ...Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB743V 8 How to use the GB743V 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting How...

Страница 3: ...subsequent user in repair ing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is no...

Страница 4: ...d rivets It weighs 6 25 lbs 2 83 kg and can be operated in any position It has a 900 22 86 mm fastener setting stroke and a rated pull load of 4 000 lbs 17 8 kN with 90 psi 6 2 bar of air pressure at...

Страница 5: ...ASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Air Inlet Vacuum Assembly Bottle Bushing and Cap assembly Nose Assembly Hang...

Страница 6: ...maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in...

Страница 7: ...the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the air...

Страница 8: ...e the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and sa...

Страница 9: ...their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Se...

Страница 10: ...operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on wi...

Страница 11: ...4136 and air piston assembly 744121 completely down 2 Fill handle assembly 744129 power cylinder 743131 and the oil passage on top of handle assembly 744129 with automatic transmission oil Dexron III...

Страница 12: ...ings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose...

Страница 13: ...r all applicable materials WARNING When operating repairing or overhauling tool wear approved eye protection Do not look in front of tool or rear of tool when installing fastener WARNING Ensure air ho...

Страница 14: ...including pin slotted 400608 from the handle assembly 744129 2 Insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove...

Страница 15: ...m bottom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove pack...

Страница 16: ...16 REV 4 23 GB743V SN 2259 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 17: ...17 REV 4 23 GB743V SN 2259 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 18: ...ds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the s...

Страница 19: ...0286 30824 703401 8T TLR RIVET 1 4 8TLR 743 24V 1 10246 30824 703401 8TLR 3 16 C6 734A 20V 2 C6 1 4 C8 734A 20V 2 4 C8 3 16 PH6 734A 20V 2 4 PH6 1 4 PH8 734A 20V 2 4 PH8 1 YOU CAN CHANGE THE 743 24V N...

Страница 20: ...lbs 3 29 kg Pull load 4 000 lbs 17 79 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB743SR Stroke 900 22 86 mm Hand held weight 1 75 lbs 79 kg Entire tool we...

Страница 21: ...series installation tools fastener specific by adding the appropriate suffix see selection chart Alternative Styles Sold Separately V DESIGNATION PINTAIL COLLECTION BOTTLE VT DESIGNATION PINTAIL EVAC...

Страница 22: ...hey fit directly on the GB743 Installation Tool L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 Extensions Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately GB743V ACCESSORIE...

Страница 23: ...23 REV 4 23 GB743V SN 2259 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 24: ...d custom kits tailored to your needs Contact us for more information CE Approved TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFIN...

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