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                                            12

 

8/22 REV 3/23

 

 

GB743SHAVT

-

12

 

 

TROUBLESHOOTING

 

Providing all maintenance conditions have been met, follow this systematic approach to diagnosis.

 

 

 

1.

 

NO OPERATION WHEN LEVER (704345) IS DEPRESSED.

 

 

   

a.) Check powerunit power source.

 

 

   

b.) Faulty actuator assembly. Replace.

 

 

   

c.) Check hydraulic couplings; tighten, repair or replace.

 

 

 

2.

 

SLOW OR PARTIAL OPERATION WHEN LEVER (704345) IS DEPRESSED.

 

 

   

a.) Low hydraulic pressure. Check oil level.

 

 

   

b.) Polyseal (A

-

1135) or O

rings (400792) on the piston (743407) could be worn or damaged. Replace.

 

 

   

c.) Excessive wear or scoring on moving parts. Check and replace faulty parts.

 

 

 

3.

 

OIL LEAKAGE.

 

 

a)

 

DO NOT

 OPERATE WITH OIL LEAKING FROM TOOL. HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY.

 

 

   

b.) Hydraulic oil leaks from connections. Tighten threaded connections. 

(See hydraulic thread preparation pg. 10).

 

 

   

c.) Oil leaks from tool. Determine source of leak and replace worn or defective o

rings and back

-

up rings.

 

 

 

4.

 

PINTAIL STRIPPED DURING PULL STROKE.

 

 

   

a.) Nose Assembly must be pushed onto fastener fully.

 

 

   

b.) Chips may have collected in chuck jaws. Disassemble nose assembly, clean jaws in mineral spirits or use a sharp pointed 

   

 

object to remove chips. Re

-

lube surfaces jaws ride on.

 

 

   

c.) Chuck jaws may be worn or damaged. Replace.

 

 

   

d.) Pintail too short for jaws to properly grip. Select proper pintail length fastener.

 

 

   

e.) Excessive gap between sheets. Reduce gap before attempting to install fastener.

 

 

 

5.

 

PINTAIL IS NOT BEING VACCUMED THROUGH.

 

 

 

a.) Check the vacuum line is not kinked and that the bend radius is not too small.

 

 

 

b.) Check vacuum pressure using vacuum gage (703567) (sold separately).

 

 

 

 

Note: Offset nose assemblies must be check by removing the vacuum line from the nose assembly.

 

 

 

c.) Press gage against the vacuum line or nose assembly to create seal.

 

 

 

 

Optimum vacuum pressure at nose assembly must be between 15 

-

 22 inHg. 

(381 

-

 558.8 mmHg).

 

 

 

6.

 

NOSE ASSEMBLY WON'T ACCEPT FASTENER PINTAIL.

 

 

   

   

a.) Check vacuum line is not kinked and that the bend radius is not too small.

 

 

 

 

b.) Spent fastener stem may be jammed in pulling head. Disassemble and check for worn or broken parts in nose assembly. 

 

 

  

   

  Replace defective parts and clean before reassembling.

 

 

   

 

c.) Verify Tool and Nose Assembly are correct for fastener.

 

 

   

 

d.) Spent fastener stem may be jammed in pulling head. Disassemble and check for worn or broken parts in nose assembly. 

 

   

Replace defective parts, clean and re

-

lube jaws before reassembling.

 

Содержание GB743SHAVT-12

Страница 1: ...ILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA OR...

Страница 2: ...6 Principle of Operation 7 How to set up the GB743SHAVT 12 8 How to use the GB743SHAVT 12 9 Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 14 P...

Страница 3: ...eplacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejec...

Страница 4: ...it system provides the operator with a lightweight ergonomic tool The handle and head assembly when held in hand weighs 3 5 lbs 1 6 kg The GB743SHAVT 12 pneumatic hydraulic split handle installation t...

Страница 5: ...5 8 22 REV 3 23 GB743SHAVT 12 DESCRIPTION OF FUNCTIONS Lever Lanyard Assembly Head Cylinder Assembly Handle Assembly Hydraulic PULL Hanger Air Lines Image may not reflect actual tool...

Страница 6: ...mable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in good working orde...

Страница 7: ...e of the piston forcing it and the nose assembly collet rearward This action causes the jaws to clamp on the fastener pintail and pull the material together Further force breaks the pintail off When t...

Страница 8: ...nd cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess speci...

Страница 9: ...ific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any movi...

Страница 10: ...es to assure there are no leaks during use Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Proper care by operators is necessary in maintaining full productivity and re...

Страница 11: ...and refill when required Do NOT drain reservoir below minimum 8 On last cycle of oil hold lever 704345 down Install button head cap screw 402482 and stat o seal S572 prior to releasing the lever 70434...

Страница 12: ...mineral spirits or use a sharp pointed object to remove chips Re lube surfaces jaws ride on c Chuck jaws may be worn or damaged Replace d Pintail too short for jaws to properly grip Select proper pin...

Страница 13: ...nd allow it to set 20 minutes prior to assembly See proper data sheet for further instructions OVERHAUL WARNING Only qualified and trained personnel shall perform overhaul WARNING Personnel must read...

Страница 14: ...ctly fastened to the tool before using HOLE FOR PIN PROTRUDING FROM HANDLE ASSEMBLY REMOVING POPPET VALVE ASSEMBLY 703651 1 Loosen and remove set screw and lever from handle assembly 700343 2 Remove p...

Страница 15: ...15 8 22 REV 3 23 GB743SHAVT 12 PARTS LIST EVACUATION TUBING SOLD SEPARATELY SEE CHART PG 17...

Страница 16: ...16 8 22 REV 3 23 GB743SHAVT 12 HOW TO ASSEMBLE EVACUATION TUBE VACUUM SEE TABLE 1 ON PG 17...

Страница 17: ...S 703 18V 4 13475 703421 703595 703626 A 217 5 32 5CES 5CES 703 18V 4 13476 703415 703596 703626 A 217 3 16 6CES 6CES 743 24V 3 13477 703401 703589 703626 A 217 1 4 8CES 8CES 743 24V 3 13469 703401 70...

Страница 18: ...uires 1 2 12 7 mm Air Hose POWER 80 100 PSI compressed air 5 2 6 9 bar GB808 Dimensions weight shown below For all other models dimensions weights contact Gage Bilt WEIGHT 40 lbs 18 1 HEIGHT 16 5 419...

Страница 19: ...llation tools fastener specific by adding the appropriate suffix see selection chart Images may not reflect actual tool V DESIGNATION PINTAIL COLLECTION BOTTLE VT DESIGNATION PINTAIL EVACUATION TUBE T...

Страница 20: ...8 22 REV 3 23 GB743SHAVT 12 GB743 Stroke 900 22 86 mm Hand held weight 6 25 lbs 2 83 kg Entire tool weight 6 25 lbs 2 83 kg Pull load 4 000 lbs 17 79 kN Alternative Styles Sold Separately Standard To...

Страница 21: ...0 lbs 17 79 kN Standard Hyd Hose Length 3ft 1 5m 5tHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB743SH Stroke 900 22 86 mm Hand held weight 2 25 lbs 1 02 kg Entire...

Страница 22: ...43SHAVT 12 ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately...

Страница 23: ...23 8 22 REV 3 23 GB743SHAVT 12 This page intentionally left blank...

Страница 24: ...MARK LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION HUCK IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE Gage Bilt offers a wide selection of standard and custom kits tailo...

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