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REV. 6/23

 

6

 

GB734SRVT5 INSTALLTION TOOL

 

SN#1002 AND ABOVE

 

 

SAFETY WARNINGS

 

OPERATING HAZARDS:

 

 

 1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

 cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

 2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

 weight and power of the tool.

 

 3. Hold the tool correctly; be ready to counteract normal or sudden movements and  

have  both hands available.

 

 4. Maintain a balanced body position and secure footing.

 

 5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

 6. Use only lubricants recommended by the manufacturer.

 

 7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

 8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

 9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Содержание GB734SRVT5

Страница 1: ...YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA INSTALLATION TOOL GB734SRVT5...

Страница 2: ...ngs 6 Principle of Operation 7 How to set up the GB734SRVT5 8 How to use the GB734SRVT5 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting How to Clean Vacuum Reg...

Страница 3: ...airing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing o...

Страница 4: ...entire split handle installation tool weighs 6 75 lbs 3 06 kg It has a 1 090 27 69 mm fastener setting stroke The GB734SRVT5 split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar with 9...

Страница 5: ...ON OF FUNCTIONS Evacuation Tube Air Hose Hydraulic Hose Actuator Lever Assembly Vacuum Regulator Actuator Assembly air Image may not reflect actual tool Air Inlet Bleeder Screw Bleeder Screw Hanger He...

Страница 6: ...lace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in goo...

Страница 7: ...n forcing hydraulic oil up and into the front side of the head cylinder causing the piston to move to the rear of the head cylinder The internal components of the attached nose assembly are also movin...

Страница 8: ...ST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or...

Страница 9: ...on Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal i...

Страница 10: ...eder assembly 704153 on a weekly basis or as needed See Filling and Bleeding procedures pgs 11 12 SEE TROUBLESHOOTING PG 13 AND OVERHAUL PGS 14 16 FOR FURTHER GUIDANCE CLEANING AND LUBRICATING PROCEDU...

Страница 11: ...r 743131 When looking at the top of the handle assembly 744129 the oil passage is the hole that has a counterbore for o ring S832 Do not overfill causing oil to go in air passage hole 3 Re install gas...

Страница 12: ...tool to air supply and cycle tool ten times holding the actuator assembly air 704130 down for 2 3 seconds between cycles to remove any air from the tool 4 Disconnect air supply Remove air bleeder ass...

Страница 13: ...ommended b Check o rings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN N...

Страница 14: ...late Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing...

Страница 15: ...uator lever assembly 724017 removed insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove...

Страница 16: ...49 down into top of power cylinder 743131 and into the hex of piston rod assembly 744136 While holding the piston rod wrench assembly 704149 remove flexlock nut 400559 using a 7 16 socket wrench or an...

Страница 17: ...REV 6 23 17 GB734SRVT5 INSTALLTION TOOL SN 1002 AND ABOVE PARTS LIST...

Страница 18: ...REV 6 23 18 GB734SRVT5 INSTALLTION TOOL SN 1002 AND ABOVE PARTS LIST...

Страница 19: ...d when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the rele...

Страница 20: ...REV 6 23 20 GB734SRVT5 INSTALLTION TOOL SN 1002 AND ABOVE SEE TABLE 1 ON PG 21 HOW TO ASSEMBLE EVACUATION TUBE VACUUM See pg 13 on how to clean vacuum...

Страница 21: ...E STRUCTURAL RIVET MONOBOLT RIVET COUNTERSUNK HEAD SERRATED STEM STRUCTURAL RIVET SEE NOTE 1 3 16 1 4 2 PLASTIC SPLIT RIVET OPEN END RIVET NON STRUCTURAL AVEX MAGNA LOK MAGNA BULB HEMLOK KLAMP TITE BU...

Страница 22: ...ATIONS Pistol Grip SHA All SRA and SHA tools require a powerunit to operate Please contact GAGE BILT for more information Inline SRA Description Image may not reflect actual tool Pistol Grip Inline Pi...

Страница 23: ...REV 6 23 23 GB734SRVT5 INSTALLTION TOOL SN 1002 AND ABOVE This page intentionally left blank...

Страница 24: ...ON TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC VIBRA TITE IS A REGISTERED TRADEMARK OF OAKLAND CORPORATION Gage Bilt offers a...

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