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6

 

10/12 REV. 1/23

 

 

GB731SH S/N: 1015 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

SAFETY WARNINGS

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Содержание GB731SH

Страница 1: ...SE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 2...

Страница 2: ...7 How to set up the GB731SH 8 How to use the GB731SH 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Stroke Limiter Instructions 13 Bleeding Tool using the GB946 Powerunit Sta...

Страница 3: ...or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is...

Страница 4: ...The GB731SH installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB731SH does not exceed...

Страница 5: ...ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Pintail Deflector Air Inlet Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle...

Страница 6: ...ect maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is...

Страница 7: ...the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston...

Страница 8: ...t use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply when tool is not in use to prevent accidental start up...

Страница 9: ...on and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on the...

Страница 10: ...hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use See hydraulic thread...

Страница 11: ...es out of front hole on head cylinder assembly 731199 Replace button head cap screw 402482 and stat o seal S572 on front hole of head cylinder assembly 731199 Remove fill bottle 745263 and replace but...

Страница 12: ...ped R and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 6 With piston 731211 at dimension 185 4 7 mm and air disconnected remove button head cap screw 402482 and stat o seal S572 from front h...

Страница 13: ...ly selection chart to select stroke limiter 4 Remove button head cap screw 402482 and stat o seal S572 from front bleeder hole 5 Install end cap 731417 and torque to 45 foot lbs 61Nm Oil will drain fr...

Страница 14: ...e and run pump for 5 10 seconds then release the button and turn the oil control valve to the OFF position 7 Re attach the button head cap screw and stat o seal to rear hole Remove the pump hose adapt...

Страница 15: ...ir The piston should come full forward 185 005 4 7mm 127mm Dim A See image on pg 12 Disconnect air from tool If piston does not check 147 005 3 7mm 127mm Dim A in the forward position repeat steps 1 8...

Страница 16: ...ged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a...

Страница 17: ...e Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the fol...

Страница 18: ...and pin slotted 400608 from the handle split 700326 2 Insert a 5 8 open end wrench an adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Un...

Страница 19: ...6 After removal of air piston assembly 704121 slide piston rod assembly 731333 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing plu...

Страница 20: ...20 10 12 REV 1 23 GB731SH S N 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 21: ...21 10 12 REV 1 23 GB731SH S N 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 22: ...nd unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled mater...

Страница 23: ...6 SB08 713A 58RA 6 SB08 204D 27OS 6 SB08 204D 37OS 6 5 32 UAB568 713 21 4 UAB568 713 61 4 UAB05 752B 43OS 3 16 UAB06 751B 54RA 5 UAB06 752B 43OS 1 4 UAB08 204D 27OS UAB08 204D 37OS 1 8 SMLS04 752C 20...

Страница 24: ...cted right angle nose assemblies when used on GB731 tool See chart pg 23 Sold Separately Fill Bottle 745263 Sold Separately Air Bleeder Assembly 704153 Sold Separately Grip Gage GB105093 For NAS LOCKB...

Страница 25: ...arately Images may not reflect actual tools Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Ga...

Страница 26: ...eparately STRAIGHT FEED N SWAGE Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately SWAGING EASY AS Operator presents no...

Страница 27: ...DER BOWLS Sold Separately Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For...

Страница 28: ...LL OTHER SERIAL NUMBERS Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately GB946 FILL BLEED PUMP For q...

Страница 29: ...eight 2 25 lbs 1 02 kg Entire tool weight 10 5 lbs 4 76 kg Pull load 4 800 21 35 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB731SR Stroke 600 15 24 mm Hand...

Страница 30: ...mm Hand held weight 5 75 lbs 2 61 kg Entire tool weight 5 75 lbs 2 61 kg Pull load 4 800 lbs 21 35 kN GB731OS Stroke 600 15 24 mm Hand held weight 5 75 lbs 2 61 kg Entire tool weight 5 75 lbs 2 61 kg...

Страница 31: ...31 10 12 REV 1 23 GB731SH S N 1015 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 32: ...us for more information Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately CHERRYMAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS DEXRON IS A REGISTERED...

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