background image

13

 

11/21 REV. 5/22

 

 

GB722/568 INSTALATION TOOL

 

 

TOOL DISPOSAL

 

1.

 

When tool life is met, drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with material safety datasheet.

 

  

 

2.

 

Disassemble tool and remove all rubber o

rings, seals, wipers and hydraulic hoses. All tool materials are recyclable except rubber 

o

rings, seals, wipers and hydraulic hoses. Dispose of rubber materials in accordance with the safety data sheet.

 

OVERHAUL

 

 

WARNING

Only qualified and trained personnel shall perform overhaul. 

 

 

WARNING

Personnel must read and understand all warnings and cautions. 

 

 

WARNING

Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or 

 

wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures.

 

 

WARNING

Disconnect tool from its power source before performing overhaul. Severe personal injury may occur if power 

 

 source is not disconnected.

 

 

 

 

WARNING

Excessive contact with hydraulic oil and lubricants must be avoided (See safety data sheet documents for all 

 

 

 applicable materials)

.

 

 

           

WARNING

When operating, repairing or overhauling tool, wear approved eye protection. Do not look in front of tool or 

 

rear of tool when installing fastener.

 

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only).

 

 

WARNING: 

Depress actuator assembly

-

air (704130) and disconnect from air, with the piston in the rear position, before overhaul. 

 

 

 

Severe personal injury may occur if air hose is not disconnected. 

USE CAUTION

 when forcing piston rod assembly 

 

 

downward with head cylinder removed. Hydraulic oil will eject forcibly from handle assembly.

 

 

 

WARNING: 

Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure.

 

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only).

 

 

 

WARNING: 

Do not dry cycle or actuate tool without fastener in place. Damage to the nose assembly could occur.

 

 

WARNING:

 

Incorrect stroke will damage the nose assembly.

 

Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of 

Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.

 

 

The disassembly and re

-

assembly procedure can be accomplished by utilizing the following instructions and parts lists on pgs. 13

-

17. Use

 

extreme care during disassembly and re

-

assembly not to mar or nick any smooth surface that comes in contact with seals. Before installing 

seals, always apply a good lubricant, such as Lubriplate, to the surfaces.

 

 

Clean parts in mineral spirits or other o'ring compatible solvent being sure to clean o'ring grooves. Inspect components for scoring, 

excessive wear or damage.

 

Part No.

Description

704149

Piston Rod Wrench Assembly

704151

Power Cylinder Tool Assembly

704150

Packing Plug Wrench Assembly

704152

Seal Guide

704153

Air Bleeder Assembly

704262

Valve Spring Installation Tool Assembly

704163

Valve Sleeve Removal Tool Assembly

S1178

Valve Extractor

GB704TK Service Tool Kit Includes:

Note: 

 

 

• 

Dispose of hydraulic oil in accordance with manufacture safety datasheet.

 

• 

All tool materials are recyclable except rubber o

rings, seals and wipers.

 

• 

It is recommended that service tool kit (GB704TK) (see below) be used to facilitate overhaul.

 

• 

Use of SERVICE KIT (722568), which contains a complete set of o'rings, back

-

up rings, screws, washers and gasket, 

can achieve a complete overhaul.

 

Содержание GB722

Страница 1: ...DWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU INSTALLATION TOOL GB722 568 ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Страница 2: ...ions 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB722 568 8 How to use the GB722 568 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting Adjusting the Stroke 12 Overhaul 13 15 Parts Lists 16 17 DEXRON III Oil Safety Data SDS 18 Nose Assembly Selection Chart Setting and Adjusting Stroke 20 ...

Страница 3: ...anty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty ar...

Страница 4: ...pneumatic hydraulic installation tool designed specifically for the efficient installation of 5 32 3 16 only HUCKRIMP krimpnuts with a crimping action that deforms the nut to provide accurate installation loads It 7 6 mm fastener setting stroke and a rated pull load of 4 770 lbs 21 22 kN with 90 psi 6 2 bar air pressure at the air inlet The GB722 568 installation tool operates on 90 to 100 psi 6 2...

Страница 5: ...5 11 21 REV 5 22 GB722 568 INSTALATION TOOL DESCRIPTION OF FUNCTIONS Image may not reflect actual tool Hydraulic Hose Air Line Air Actuator Cylinder Bleed Screw Handle Assembly Air Inlet ...

Страница 6: ...0 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortab...

Страница 7: ... the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the back side of the rear of the head piston moving it forward The internal parts on the nose assembly are also moving forward thus starting the installation process As the nose assembly encounters resistance...

Страница 8: ...fied and trained operators shall install adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be pre...

Страница 9: ... persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply when tool is not in use to prevent accidental start up WARNING Ensure there is adequate clearance for tool and operator hands WARNIN...

Страница 10: ... 100 p s i 6 2 6 9 bar Max equipped with a filter regulator to prevent wear Check tool and nose assembly for damage Replace Repair if necessary See Overhaul pgs 13 15 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycl...

Страница 11: ... down for 2 3 seconds between cycles to re move any air from the tool DISCONNECT AIR FROM TOOL remove the air bleeder assembly 704153 and reinstall button head cap screw 402482 and stat o seal S572 on from manifold handle 744303 1 Torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten This will ensure the removal of any air from the hydraulic system and is replaced with oil FILLING PROCEDURE requi...

Страница 12: ... 704146 Replace or reset Valve spring installation tool assembly 704262 is recommended b Check o rings on valve sleeve 703139 valve spool assembly 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool assembly 704163 is recommended 7 COLLAR OF HUCKRIMP FASTENER NOT SWAGED COMPLETELY a Tool operating improperly see above troubleshooting b Scored anvil c Improper stroke S...

Страница 13: ... Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 5 bar working pressure WARNING Ensure air hose is securely connected to avoid possible hose whipping Air Actuated Tools only WARNING Do not dry cycle or actuate tool without fastener in place Damage to the nose assembly could occur WARNING Incorrect stroke will damage the nose assembly Perform overhaul in a cl...

Страница 14: ...l WARNING Personnel must read and understand all warnings and cautions WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear Any repair must be done by qualified personnel trained on Gage Bilt procedures WARNING Disconnect tool from its power source before performing overhaul Severe personal injury may occur if power source is not...

Страница 15: ...assembly 704151 when inserted into top of power cylinder 722134 To reassemble the handle assembly 722132 1 Reverse the above procedure being certain that all o rings are properly lubricated before installation Torque packing plug 704118 to 45 foot lbs 61 Nm 2 Attach the seal guide 704152 to the piston rod assembly 722133 and tap the piston rod assembly 722133 through the packing plug 704118 3 Atta...

Страница 16: ...16 11 21 REV 5 22 GB722 568 INSTALATION TOOL PARTS LIST ...

Страница 17: ...17 11 21 REV 5 22 GB722 568 INSTALATION TOOL PARTS LIST ...

Страница 18: ... this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non com...

Страница 19: ...19 11 21 REV 5 22 GB722 568 INSTALATION TOOL This page intentionally left blank ...

Страница 20: ...A REGISTERED TRADEMARK LA CO INDUSTRIES HUCK KRIMP AND HUCK ARE REGISTERED TRADMARKS OF HOWMET AEROSPACE GB722 568 ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately FASTENER DIAMETER STRAIGHT 5 32 KS05 568 11 3 16 KS06 568 11 GAGE BILT CERTIFIES THE GB722 568 WILL INSTALL THE ABOVE FASTENERS NAS4445 NAS44...

Отзывы: