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13

 

Rev. 8/22

 

 

GB704SR S/N: 1090 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

Providing all maintenance conditions have been met, follow this systematic approach to diagnosis.

 

 

  1.  MORE THAN ONE PULL IS REQUIRED TO BREAK FASTENER.

 

 

a)

 

Tool needs to be bled. (See filling and bleeding procedures pgs. 11

-

12).

 

 

b)

 

Spring has fatigued, replace.

 

 

c)

 

Jaws are stripped or packed with chips. Clean or replace.

 

 

d)

 

Incorrect nose tip.

 

 

  2.  SLOW OR PARTIAL OPERATION WHEN THE LEVER ASSEMBLY (724017) IS DEPRESSED.

 

 

a)

 

Polyseal (A

-

1118) and o

ring (400789) on piston (704507) could be worn or damaged. Replace.

 

 

b)

 

Back

-

up ring (401102) and o

ring (S945) on piston rod assembly (704138) could be worn or damaged. Replace.

 

 

c)

 

Muffler (704146) or filter inside valve spool assembly (704143) may be plugged with dirt. Clean thoroughly and back

-

blow 

 

       with compressed air.

 

 

d)

 

Hole in metering screw in valve spool assembly (704143) may be blocked or damaged. Hole diameter should be .028" (.71 mm). 

Clear and size or replace.

 

 

  3.  NO OPERATION WHEN LEVER ASSEMBLY (724017) IS DEPRESSED.

 

 

a)

 

Tool seized due to mechanical failure or damaged parts.

 

 

  4.  OIL LEAKAGE.

 

 

a)

 

DO NOT

 OPERATE WITH OIL LEAKING FROM TOOL. HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY.

 

 

b)

 

Any oil leaking externally should be traced to its source. An o'ring or seal that leaks should be replaced.

 

 

  5.  AIR BYPASS FROM VALVE HOUSING.

 

 

a)

 

If the spring (704141) breaks or dislodges, air will flow freely through the muffler (704146). Replace or reset. Valve spring 

installation tool assembly (704262) is recommended.

 

 

b)

 

Check o'rings on valve sleeve (704140), valve spool assembly (704143), and valve plug (704145). If worn or damaged, 

replace. Valve sleeve removal tool assembly (704163) is recommended.

 

 

  6.  FASTENER STEM JAMMED IN NOSE ASSEMBLY.

 

 

a)

 

Nose assembly components require service. 

DISCONNECT AIR FROM TOOL

, remove the nose from the tool and disassemble. 

Replace worn or broken parts. Clean the surface the jaws ride on.

 

 

b)

 

Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble.

 

 

c)

 

Incorrect follower.

 

TROUBLESHOOTING

 

Содержание GB704SR

Страница 1: ...AR YOU GB704SR ORIGINAL INSTRUCTIONS S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586...

Страница 2: ...anty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB704SR 8 How to use the GB704SR 9 Maintenance 10 Filling 11 Bleeding...

Страница 3: ...incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty...

Страница 4: ...6 5 lbs 2 95 kg It has a 540 13 72 mm fastener setting stroke The GB704SR split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing maximum ef...

Страница 5: ...GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Assembly Actuator Head Cylinder Assembly Handle Assembly Air Inlet Pintail Deflector Hanger Hydraulic Hose PULL Air Line RETURN M...

Страница 6: ...fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected...

Страница 7: ...head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener...

Страница 8: ...eaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while...

Страница 9: ...their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials S...

Страница 10: ...ure to use thread sealant on all hydraulic fittings Loctite 545 or equivalent or a non hardening Teflon thread compound such as Slic tite Tighten until fitting feels snug and then continue to tighten...

Страница 11: ...on the manifold handle 744303 is to the top Set manifold head assembly 744306 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S5...

Страница 12: ...6 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 540 13 72mm using instructions a thru c and diagram below We recommend using...

Страница 13: ...le diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER ASSEMBLY 724017 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE...

Страница 14: ...te Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing t...

Страница 15: ...704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto manifold head assembly 744306 with fingers 3 Insert a...

Страница 16: ...6 After removal of air piston assembly 704121 slide piston rod assembly 704138 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing plu...

Страница 17: ...17 Rev 8 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 18: ...18 Rev 8 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Страница 19: ...ds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the s...

Страница 20: ...IGHT 1 INSTALLS 1 8 5 32 AND 3 16 DIAMETERS 2 RIGHT ANGLE NOSE ASSEMBLIES MAY REQUIRE MORE THAN ONE PULL 3 FRONT END EJECTING NOSE ASSEMBLY CHERRYMAX CHERRYMAX AB MBC LOCK CREATOR BACR15FR FP BACR15GF...

Страница 21: ...ey fit directly on the GB704 Installation Tool and will accept any nose assembly for Cherrymax and High Clinch rivets L Part Number Equivalent to 2 704002 704A12 2 4 704004 704A12 4 6 704006 704A12 6...

Страница 22: ...NUMBERS Alternative Styles Sold Separately GB704SH Stroke 600 15 24 mm Hand held weight 2 00 lbs 91 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 3 300 14 68 kN GB704 Stroke 540 13 72 mm Hand held...

Страница 23: ...23 Rev 8 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Страница 24: ...lit System Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HEN...

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