Gage Bilt GB704SH-5 Series Скачать руководство пользователя страница 21

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12/21 REV 4/22

GB704SH

5 PNEUDRAULIC INSTALLATION TOOL.

Alternative Styles

(Sold Separately)

GB704

Stroke

.540" (13.72 mm)

Hand held weight

4.30 lbs. (1.95 kg)

Entire tool weight

4.30 lbs. (1.95 kg)

Pull load

3,300 (14.68 kN)

GB704SR

Stroke

.540" (13.72 mm)

Hand held weight

1.50 lbs. (.68 kg)

Entire tool weight

6.75 lbs. (3.06 kg)

Pull load

3,300 (10.68 kN)

Содержание GB704SH-5 Series

Страница 1: ...BILT TOOLS ARE AVAILABLE WORLWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Страница 2: ...scription and Technical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Setup the GB704SH 5 8 How to use the GB704SH 5 9 Maintenance 10 Filling and Bleeding 11 12 Troubleshooting 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 Accessories 20 24 ...

Страница 3: ... faulty workmanship or material for 1 year from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished by seller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Se...

Страница 4: ...allation of blind fasteners They can be operated in any position They have a rated pull load of 3 300 lbs 14 68 kN with 90 psi 6 2 bar air pressure at the air inlet The GB704SH 5 and GB704SR installation tools offer a unique split system providing the operator with an ergonomic tool with reduced hand held weight The handle and head cylinder assembly when held in hand weighs 2 0 lbs 90 kg The GB704...

Страница 5: ...22 GB704SH 5 PNEUDRAULIC INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Lever Handle Air Inlet Head Cylinder Assembly Deflector Image may not reflect actual tool Handle Assembly Hanger Hydraulic hose PULL Air Line RETURN ...

Страница 6: ...tted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a com...

Страница 7: ...he head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever is released Air pressure is then built up inside of the handle assembly causing the valve spool assembly to return to its original...

Страница 8: ...s WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator...

Страница 9: ...Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not ...

Страница 10: ...f dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis All Screwed End Caps Base Covers Air Fittings Air Actuators Screws and Nose Assemblies are to be examined at the end of each working shift t...

Страница 11: ...ly 744129 keeping hydraulic hose A 122 towards plug 704313 located on handle assembly 744129 and torque button head cap screws A 928 to 40 inch lbs 4 52 Nm 4 Push piston 704507 full forward Install gasket 704129 and o ring S832 on handle assembly 700343 Assemble head cylinder assembly 704182 to handle assembly 700343 using button head cap screws 402479 Apply Loctite 242 to all cap screws and torqu...

Страница 12: ...Remove air bleeder assembly 704153 and replace button head cap screw 402482 and stat o seal S572 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 600 15 24 mm using instructions a thru c and diagram below We recommend using dial calipers a With the poppet valve A 648 released check dimension A b Holding poppet valve A 648 c...

Страница 13: ...eter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER 704345 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks must be replaced 5 AIR BYPASS FROM VALVE HOUSING...

Страница 14: ...move all rubber o rings seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance with the material safety datasheet Part No Description 704149 Piston Rod Wrench Assembly 704151 Power Cylinder Tool Assembly 704150 Packing Plug Wrench Assembly 704152 Seal Guide 704153 Air Bleeder Assembly 74425...

Страница 15: ...bly 700343 Note direction in image above and push with thumb until it stops 2 Reinsert pin 703543 into hole on handle assembly 700343 3 Re attach the lever 704345 and tighten set screw 401771 Note View above shows proper orientation of lever POPPET VALVE WARNING Disconnect tool from its power source before poppet valve A 648 removal or installation Severe personal injury may occur if power source ...

Страница 16: ...744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble the handle assembly 744129 1...

Страница 17: ...17 12 21 REV 4 22 GB704SH 5 PNEUDRAULIC INSTALLATION TOOL PARTS LIST ...

Страница 18: ...18 12 21 REV 4 22 GB704SH 5 PNEUDRAULIC INSTALLATION TOOL PARTS LIST ...

Страница 19: ...ed when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying ...

Страница 20: ...S8 704 16 GS8 704A 54RA GS8 704 40OS 10 32 GS10 704A 19 GS10 704 54RA GS10 704A 40OS STRAIGHT 1 INSTALLS 1 8 5 32 AND 3 16 DIAMETERS 2 RIGHT ANGLE NOSE ASSEMBLIES MAY REQUIRE MORE THAN ONE PULL 3 FRONT END EJECTING NOSE ASSEMBLY CHERRYMAX CHERRYMAX AB MBC LOCK CREATOR BACR15FR FP BACR15GF GK NUT PLATE RIVETS MS20600 SERIES CCR244 264 274 MS 9SP PT BACR15CC CF DA DR GROUND STUD M83454 BACS53B1EA1 2...

Страница 21: ...ive Styles Sold Separately GB704 Stroke 540 13 72 mm Hand held weight 4 30 lbs 1 95 kg Entire tool weight 4 30 lbs 1 95 kg Pull load 3 300 14 68 kN GB704SR Stroke 540 13 72 mm Hand held weight 1 50 lbs 68 kg Entire tool weight 6 75 lbs 3 06 kg Pull load 3 300 10 68 kN ...

Страница 22: ... assembly for Cherrymax and High Clinch rivets Sold Separately L Part Number Equivalent to 2 704002 704A12 2 4 704004 704A12 4 6 704006 704A12 6 12 704012 704A12 12 Fill Bottle 745263 Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Air Bleeder Assembly 704153 Sold Separately Catcher Bag Ste...

Страница 23: ...23 12 21 REV 4 22 GB704SH 5 PNEUDRAULIC INSTALLATION TOOL This page intentionally left blank ...

Страница 24: ...Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC CHERRY CHERRYMAX ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE HUCK IS A REGISTERED...

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