background image

Prob lem

Probab le

 

Cau se

Re med y

Arc

 

can

 

not

 

weld

,

incomple te

 

fusio n

1

)

N ot

 

enoug h

 

power

 

ph ase.

2)T oo

 

low

 

weld ing

 

vol tage.

     

1

)

Ch eck

 

po wer

 

sourc e.

No

 

wi re

 

feed

Ex cessive

 

spat ter

1)Drive

 

roll

 

groove

 

dose

 

not

 

line

 

up

 

with

 

wire

 

guide.

2)Obstruction

 

in

 

wire

 

guide.

3)Drive

 

roll

 

pressure

 

too

 

high.

4)Incorrect

 

wire

 

size.

5)Obstruction

 

in

 

wire

 

inlet

 

guide

 

or

 

contact

 

tip.

6)Dirty

 

or

 

bad

 

quantity

 

welding

 

wire.

7)Press

 

wire

 

device

 

pressure

 

too

 

low.

1)A lig ning

 

dr ive

 

roll

 

and

 

wire

 

guid e.

2)C le ar

 

ob struc tio n

 

in

 

wi re

 

gu id e

 

or

 

re pl ace

 

it

  

if

 

nece ss ary .

3)Readj us t

 

dri ve

 

ro ll

 

pres sur e.

4)R epl ace

 

wir e

 

or

 

wi re

 

gu ide .

5)C le ar

 

ob str uc tio n

 

in

 

gu n

 

con ta ct

 

ti p

 

or

 

li ner .

6) Use

 

goo d

 

qua nti ty

 

we ld ing

 

wire .

7)Readj us t

 

scr ews .

1)Wi re

 

fee d

 

speed

 

too

 

hi gh.

2)C onta ct

 

tip

 

da maged .

1

)

Select

 

low er

 

wire

 

fe ed

 

sp ee d.

2

)

Rep lace

 

con tact

 

tip.

Small

 

cavi

resul ting

 

from

 

gas

 

pockets

 

in

 

weld

 

metal

ties

 

or

 

h oles

 

1)Insufficient

 

shielding

 

gas

 

at

 

welding

 

arc.

2)Regulator

\

flowmeter

 

damaged.

3)Contact

 

tip

 

damaged.

4)Leakage

outside

 

gas

 

mix

 

with

 

shielding

 

gas.

Wel di ng

 

ar c

 

no t

 

sta bl e

1)Wel din g

 

wire

 

dirt y.

2)B ad

 

co nt ac t

 

of

 

work

 

clam p.

3)Wr ong

 

size

 

gun

 

li ner

 

or

 

con tact

 

tip

  or

 

con tact

 

tip

 

worn.

1) Use

 

clean

,

dry

 

wel di ng

 

wire .

2)C onne ct

 

wo rk

 

clamp

 

to

 

get

 

goo d metal

 

 

to

 

metal

 

as

 

cont act.

3)R epla ce

 

con tact

 

tip.

Low

 

or

 

unstable

 

wire

 

speed

1)D istor ted

 

we ld in g

 

wire.

2)Obs tru cti on

 

i n

 

gun

 

cont act

 

tip

 

or

  

 

li ner.

1)E liminate

 

pickup

 

of

 

dis tort ed

 

weldi ng

 

 

wire

 

from

 

feede r

 

or

 

lin er

or

 

rea dju st

 

 dri ve

 

roll

 

pressure.

2)R epl ace

 

cont act

 

tip

 

or

 

li ner.

No

 

we ld

 

ou tpu t

1) Mai n

 

tran sf or mer

 

ov erh eats

 

,o ver hea t

  pro tec tion

 

wo rki ng. 

2)

 

Fu se

 

br ok en.

1)W ai t

 

15

-

3 0

 

mins

 

fo r

 

un it

 

to

 

co ol

.

2) Re pl ac e

 

fu se .

3)G un

 

trigger

 

damag ed

 

or

 

pl ug

 

wor n.

3)R ep lac e

 

gun

 

tri gge r

 

or

 

plug

2)Se lect

 

higher

 

voltag e

 

  

r ange.

1)Increase

 

flow

 

of

 

shieldin g

 

gas

 

at

 

regulat or

   

/

flowmeter.

2)Replace

 

regula tor

/

flowmeter .

3)Replace

 

contact

 

tip.

4)Check

 

gas

 

hoses

 

for

 

leaks.

9

Troubleshooting

 

Guide

 

For

 

Semiautomatic

 

Welding

 

Equipment

Page.29

Содержание FY-2270/2E

Страница 1: ...Owner s Manual FY 2270 2E The equipment is approved by a number of car manufacturers China...

Страница 2: ...ation 5 1 Controls 5 2 Holding And Positioning Welding Gun 5 3 Conditions That Affect Weld Bead Shape 5 4 Gun Movement During Welding 5 5 Poor Weld Bead Characteristics 5 6 Good Weld Bead Characterist...

Страница 3: ...s can explode if damaged Gas cylinders contain gas under high pressure If damaged a cylinder can explode Be sure to treat them carefully Electric shock can kill 1 Do not touch live electrical parts 2...

Страница 4: ...2 AR CO2 AR CO2 O etc Suitable for welding of variou metallic materials such as mild steel low carbon steel low alloy steel stainless steel steel iron copper aluminum nicket etc Extensively used in th...

Страница 5: ...03 Ouput Cable NO C005 Collect Body NO C008 Wire Guide NO C011 Fuse Socket NO C014 Electromagnetism NO C017 15AK Gooseneck NO C020 24AK Gooseneck NO C018 Control Transformer NO C023 Digital Display NO...

Страница 6: ...acket Caster 8 inner hexangular screw Install the gun holer to the side panel install the side plates to the fender panel install the wheel axle and wheels to the fender panel install the fender panel...

Страница 7: ...Input Current A No load Voltage V Welding Current A Output Current Voltage Insulation Grade Wire Diameter Type Dimensions mm Voltage Adjustment Weight kg Duty Cycle AC 380V 3ph 50 60 9 5 20 30 35 220...

Страница 8: ...tifier The unit products heat while welding 2 If unit overheats output stops and cooling fan runs 3 Wait fifteen minutes for unit to cool Reduce amperage or voltage or duty cycle before welding Overhe...

Страница 9: ...er sunshine The worksite should be in low humidity and without dust 5 Operating Temperature range 10 40 6 Storage Temperature range 25 56 7 At least 20cm of space for airflow 30cm of space for two uni...

Страница 10: ...not move or operate unit where it could tip 4 Use cart or unit handle to move unit Do not pull the cords to move unit 5 Moving gas cylinder and main unit to hight sparaely Use lifting eye to lift unit...

Страница 11: ...5 Flow Adjust Typical pressure is 0 05 0 15MPa 6 Hose 7 Hose Connection Connect gas hose between regulator flowmeter and the unit 8 Regulator Flowmeter heating socket For low temperature worksite ple...

Страница 12: ...e Close and secure door on disconnect device Remove lockout tagout device and place switch in the on position 6 Connecting Input Power Page 10 1 2 3 L1 L2 1 4 3 2 L3 L1 L2 The power supply must have a...

Страница 13: ...to prevent slipping Feed wire to check wire spool installation 2 Set a desired drive roll pressure close and tighten pressure adjustment knob 3 Press gun trigger and let go of wire 4 Remove gun nozzl...

Страница 14: ...adjustment knob Press wire device springs open 2 Loosen securing nut Remove drive roll 3 The drive roll consists of two different sized grooves Reinstall the desired wire sized groove close to the mot...

Страница 15: ...Weld current can damage electronic parts in vehicles Disconnect both battery cables before welding on a vehicle Place work clamp as close to the weld as possible Regulator Flowmeter Wire feeder Gun Wo...

Страница 16: ...10 1 2 3 4 5 6 1 Shield cup C012 2 Contact tip C004 3 Front adaptor C010 4 Gooseneck 15 24AK C020 018 5 Trigger 6 Spanner Welding Gun Page 14...

Страница 17: ...1 Controls Operation Page 15 1 Display 2 Wire speed adjustment 3 Weld time extension 4 Weld current adjustment 5 Indicator light 5 4 2 3 1...

Страница 18: ...adle Gun and R est Hand on Workpiece End View Of Work Angle Side View Of Gun Angle GROOVE WELDS End View Of Work Angle Side View Of Gun Angle FILLET WELDS Welding wire is energized when gun trigger is...

Страница 19: ...t Normal Long ELECTRODE EXTENSIONS STICKOUT Short Normal Long FILLET WELD ELECTRODE EXTENSIONS STICKOUT Slow Normal Fast GUN TRAVEL SPEED Weld bead shape depends on gun angle direction of travel elect...

Страница 20: ...ement During Welding 1 2 3 1 Stringer Bead Steady Movement Along Seam 2 Weave Bead Side To Side Movement Along Seam 3 Weave Patterns Use weave patterns to cover a wide area in one pass of the electrod...

Страница 21: ...5 Poor Weld Bead Characteristics 1 2 3 4 5 1 Large Spatter Deposits 2 Rough Uneven Bead 3 Slight Crater During Welding 4 Bad Overlap 5 Poor Penetration Page 19...

Страница 22: ...6 Good Weld Bead Characteristics 1 2 3 4 5 1 Fine Spatter 2 Uniform Bead 3 Moderate Crater During Welding 4 No Overlap 5 Good Penetration into Base Metal Page 20...

Страница 23: ...re feed speed Select lower voltage range Use shorter electrode extension stickout Remove all grease oil moisture rust paint un dercoating and dirt from surface before welding Insufficient shielding ga...

Страница 24: ...ad at end of weld until molten metal solidifies Use welding grade shielding gas change to different gas Use clean dry welding wire Eliminate pick up of oil or lubricant on welding wire from feeder or...

Страница 25: ...Page 23...

Страница 26: ...d arc ch aracteristics Maintain normal gun angle of 0 to 15 degrees to achieve maximum penetration Keep arc on leading edge of weld puddle Do not extend wire too far from nozzle Select higher wire fee...

Страница 27: ...tage range and or adjust wire feed speed Place stringer bead in proper location s at joint du ring welding Adjust work angle or widen groove to access bottom du ring welding Momentarily hold arc on gr...

Страница 28: ...lting completely through base metal resulting in holes where no metal remains Select lower voltage range and reduce wire feed speed Increase and or maintain steady travel speed Possible Causes Correct...

Страница 29: ...etal that is not parallel and does not cover joint formed by base metal Support hand on solid surface or use two hands Welding wire extends too far out of nozzle Unsteady hand Possible Causes Correcti...

Страница 30: ...Excessive heat input Use restraint clamp to hold base metal in position Make tack welds along joint before starting welding operation Select lower voltage range and or reduce wire feed speed Increase...

Страница 31: ...Insufficient shieldinggas at welding arc 2 Regulator flowmeter damaged 3 Contact tip damaged 4 Leakage outside gas mix with shielding gas Wel di ng ar c no t sta bl e 1 Wel din g wire dirt y 2 B ad c...

Страница 32: ...e 30 Left side view Right side view Control transformer Circuit board Output voltage current adjustment Main transformer Electromagnetic valve A C contactor Fan Rectifier Reactor Wire feeder Fan Recti...

Страница 33: ...Page 31 Circuit Diagram 380V 3ph...

Страница 34: ...NO 32 Circuit Diagram 380V 1ph 220V 1ph...

Отзывы: