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Testing batteries can be complex and there are many application specific variables
that cannot be considered in one simple test. This section is a guide to help you
determine the overall condition of your batteries. Contact your local Fullriver Battery
distributor for assistance.
6.1 - TEST PREPARATION
1.
Check that the battery cables are in good working condition. Replace any
damaged or broken cables.
2.
Check that all terminal connections are tightened to proper torque
specification as described in
TABLE 2
.
3. Fully charge batteries.
4. Let batteries rest for at least 8 hours once charging is complete.
6.2 - OPEN CIRCUIT VOLTAGE TEST
1.
Check and record open circuit voltage (O.C.V.) of each battery.
2. If all of the batteries are below 2.0V (2V battery), 6.1V (6V battery), 8.1V (8V
battery), 12.2V (12V battery), or 16.3V (16V battery) the set has failed. Replace
the entire set of batteries. In this situation, the battery set has either provided
all of its available energy or was severely abused.
3. Otherwise, any battery that is 0.15V lower than the highest battery voltage (2V
battery), 0.25V lower than the highest battery voltage (6V battery), 0.35V lower
than the highest battery voltage (8V battery), 0.5V lower than the highest
battery voltage (12V battery), 0.7V lower than the highest battery voltage (16V
battery), might have failed. Make note of these batteries.
All batteries in a good set should be above 2.1V (2V battery), 6.4V (6V battery), 8.5V
(8V battery), 12.7V (12V battery), and 17.0V (16V battery) when fully charged after at
least 8 hours of rest.
6.3 - DISCHARGE TEST
(if you do not have a discharger, proceed to section 6.4. if you
have a Full Throttle series battery, proceed to section 6.5)
1.
Connect and start discharger.
2.
Record minutes (runtime) when discharge is complete. Correct runtime
minutes for battery temperature using the following formula:
Mc = Mr [1 - 0.009 (T-27)]
Where
Mc
is the corrected minutes,
Mr
is the minutes recorded and
T
is the
temperature at the end of the discharge in °C.
Testing
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