En-5
Pipe outside diameter
[in. (mm)]
Dimension A [in. (mm)]
Dimension B [in. (mm)]
Flare tool for R410A,
clutch type
1/4 (6.35)
0 to 0.020
(0 to 0.5)
3/8 (9.1)
3/8 (9.52)
1/2 (13.2)
1/2 (12.70)
5/8 (16.6)
5/8 (15.88)
3/4 (19.7)
3/4 (19.05)
15/16 (24.0)
When using conventional
fl
are tools to
fl
are R410A pipes, the dimension A should be
approximately 0.020 in. (0.5 mm) more than indicated in the table (for
fl
aring with R410A
flare tools) to achieve the specified flaring. Use a thickness gauge to measure the
dimension A.
Width across
flats
flats
Pipe outside
diameter [in. (mm)]
Width across flats of
Flare nut [in. (mm)]
1/4 (6.35)
11/16 (17)
3/8 (9.52)
7/8 (22)
1/2 (12.70)
1 (26)
5/8 (15.88)
1-1/8 (29)
3/4 (19.05)
1-7/16 (36)
5.6.2. Bending pipes
• If pipes are shaped by hand, be careful not to collapse them.
• Do not bend the pipes in an angle more than 90°.
• When pipes are repeatedly bend or stretched, the material will harden, making it dif
fi
cult
to bend or stretch them anymore.
• Do not bend or stretch the pipes more than 3 times.
CAUTION
• To prevent breaking of the pipe, avoid sharp bends.
• If the pipe is bent repeatedly at the same place, it will break.
5.6.3. Pipe connection
CAUTION
• Be sure to Install the pipe against the port on the indoor unit correctly. If the center-
ing is improper, the
fl
are nut cannot tighten smoothly. If the
fl
are nut is forced to
turn, the threads will be damaged.
• Do not remove the
fl
are nut from the indoor unit pipe until immediately before con-
necting the connection pipe.
• Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order
to tighten the
fl
are nut correctly.
• Tighten the
fl
are nuts with a torque wrench using the speci
fi
ed tightening method.
Otherwise, the
fl
are nuts could break after a prolonged period, causing refrigerant
to leak and generate hazardous gas if the refrigerant comes into contact with a
fl
ame.
CAUTION
• Connect the piping so that the control box cover can easily be removed for servic-
ing when necessary.
• In order to prevent water from leaking into the control box, make sure that the pip-
ing is well insulated.
When the flare nut is tightened properly by your hand, hold the body side coupling with a
wrench, then tighten with a torque wrench. (See the table below for the flare nut tightening
torques.)
Tighten with two wrenches.
Holding wrench
Flare nut
Connection pipe
Torque wrench
Indoor unit pipe
(Body side)
Flare nut [in. (mm)]
Tightening torque [lb·ft (N·m)]
1/4 (6.35) dia.
11.8 to 13.3 (16 to 18)
3/8 (9.52) dia.
23.6 to 31.0 (32 to 42)
1/2 (12.70) dia.
36.1 to 45.0 (49 to 61)
5/8 (15.88) dia.
46.5 to 55.3 (63 to 75)
3/4 (19.05) dia.
66.4 to 81.1 (90 to 110)
6. ELECTRICAL WIRING
Cable
Cable size
Remarks
Connection cable
14AWG UL 1505
3 cable+Earth (Ground),
1
φ
208/230 V
Max. Cable Length: Limit voltage drop to less than 2%. Increase cable gauge if voltage drop is
2% or more.
6.1. Wiring system diagram
WARNING
Before connecting the wires, make sure the power supply is OFF.
Every wire must be connected
fi
rmly.
No wire should be allowed to touch refrigerant tubing, the compressor or any moving
part.
Loose wiring may cause the terminal to overheat or result in unit malfunction. A
fi
re
hazard may also exist. Therefore, be sure all wiring is tightly connected.
Connect wires to the matching numbers of terminals.
INDOOR UNIT SIDE
INDOOR UNIT
TERMINAL
DISCONNECT
SWITCH
(Locally purchased)
Power line
Control line
Earth
(ground) line
OUTDOOR UNIT
Connect it to
the speci
fi
ed
terminal.
Disconnect switch -
fi
eld supplied if required by local code. Select the correct capacity of dis-
connect switch according to the load.
Earth
(Ground)
screw
Disconnect switch
Indoor unit
terminal block
Outdoor unit
Connect it to
the speci
fi
ed
terminal.
• To connect the indoor unit wires to the terminal correctly, refer to the
fi
gure for proper
length.
14AWG
Earth (Ground) wire
6-7/8 in.
(175 mm)
7-1/2 in.
(190 mm)
Conduit holder
Conduit connector
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11/19/2014 6:04:31 PM