SERVICE MANUAL
08/2009 FR
MF800 V2.8r09a
NDT FILM PROCESSOR
FNDX 5
Produziert für FUJIFILM durch
COLENTA
Labortechnik GmbH & Co. KG, Austria.
Produced for FUJIFILM by
Labortechnik GmbH & Co. KG, Austria
Страница 1: ...ERVICE MANUAL 08 2009 FR MF800 V2 8r09a NDT FILM PROCESSOR FNDX 5 Produziert f r FUJIFILM durch COLENTA Labortechnik GmbH Co KG Austria Produced for FUJIFILM by COLENTA Labortechnik GmbH Co KG Austria...
Страница 2: ...ORMATION FOR QUALIFIED TECHNICIANS EACH POINT MAY USE ONLY BY AN AUTHORIZED COLENTA TECHNICIAN ATTENTION TAKE CARE TO FOLLOW THE SAFETY INSTRUCTIONS IN CAPTURE 1 OF THE INSTRUCTION MANUAL FNDX 5 ACHTU...
Страница 3: ...sembling Assemly the fix rack with spraybar Mounting of rollers fix rack 1 Mountingof spraybar Adjustment of spraybar Mounting of rollers fix rack 2 Additional to the fix rack Additional to installati...
Страница 4: ...devices Filtersystemof developer How to replace the filter insert System of chiller assy How to fill the cooling liquid Setupjumper Setup of the processor Thebeforementionedvaluesaredefinedasfollowing...
Страница 5: ...WATER SUPPLY The processor must be connected to the local water supply by using a DVGW approved system separatingdeviceorpipeseparatingdevice The cold water supply pipe must have a stopcock fitted co...
Страница 6: ...gulations The Processor comes with the suitable hose connections The level of the water drain should be as low as possible with a minimum drainpipe diameterof 40mm watertank 1 way water solenoid water...
Страница 7: ...drain DEV FIX drain DEV FIX overflowtube circulationinlettube 2 1 3 CHEMISTRY DRAINS OPEN CLOSED NOTE for the DEV there is additional afilterinstalled See more in chapter 5 1 3 FilterSystemforDevelop...
Страница 8: ...ormulated by the chemical manufacturerand injected into the processor precisely for the area of material being produced Replenishment of the chemical tanks is done automatically using infra red sensor...
Страница 9: ...1 1 TRANSPORTATIONONSITEANDASSEMBLING The transport to the installation area can be done easily by two men IMPORTANT TheProcessormustbeinstalledleveledforoptimum performance WARNING DURING TRANSPORT...
Страница 10: ...X TANK WITH SPRAYBAR 23 16 22 CAUTION Payattention totheRollerconfiguration about theFIXRack 16 90 16 606 Einzugswalze gerillt PE 32 schwer Input rollerfluted PE32 heavy 22 90 17 425 Einzugswalze PE 2...
Страница 11: ...fixing nut 5 1 4 ADJUSTMENT OF THE SPRAYBAR fixing nut adjustableflowrateregulator 23 5 1 5 MOUNTING OF THE ROLLER 23 IN THE CORRECT ORDER hoseconnectorforspray bar Be sure that the spray bar sheet n...
Страница 12: ...ll it to the red marker on the tank wall Insert the racks according the reference number or label Turn on the transport motor and check rotation Insert racks carefully and slowly avoiding chemistry sp...
Страница 13: ...theFixer rack Check fixer tank is free of alien material Closefix draintap Fill fixer tank with ready to use fixer solution to the red marker on the tank wall Insert the Fixer rack very carefully and...
Страница 14: ...chemistry during standby mode and maintain chemistry levels in the tanks in order to compensate evaporation of the water in the solutions Anti Crystalization During STANDBY mode within a programmable...
Страница 15: ...ain powerswitch CAUTION To change the filter cartridge it is necessary that the filter system is fixed on the main frame NOTE Mount the side panel to the processor and fix it with the mounting screws...
Страница 16: ...in the new filter cartridge slowly andcarefully 7 Close the filter system in the reversed squence as described before step 2 CAUTION After the insert has been replaced place the filter inside the proc...
Страница 17: ...3 11 1 1 SYSTEM OFTHE CHILLERASSY If you want to change add the Cooling liquid follow the steps below 11 1 2 HOW TO FILL THE COOLING LIQUID 1 Switch off the processor using the Main power switch 2 Ope...
Страница 18: ...g a funnel while pressing the red button CAUTION Do not fill in more than up to 3 4 of the CoolingLiquidTank 5 Close the marked Stop cock to the Chiller Assy Fill in up to 3 4 about 2 litres IMPORTANT...
Страница 19: ...will refuse to save the data unless this wire jumper is present DO NOT forget to remove the Jumper after service Otherwise the cooling is switched continousely CAUTION The shaft of the main drive mot...
Страница 20: ...of the WASH rack DR End endpoint afterthe dryer next page Wat reft_out Timeout from automatic Water refill with 8 If water level sensor is not reached in this time Error message Can t fill water next...
Страница 21: ...error message Setup Invalid appears and you are taken to the programming menu If theCRC isOK program continuesfurther Next the Standby options CRC is checked If invalid you get Options invalid and pro...
Страница 22: ...2 Modify P3 Modify P9 Modify Tank1 time 100sec T1 26 0 C T2 26 0 C T3 45 0 C R1 0700ml sqm R2 1400ml sqm Save Cancel Program P1 Modify 7 7 7 7 7 7 8 8 8 Setup Gear 137 pls m Pump 06 7 ml s Sensor dist...
Страница 23: ...oprocessorthen compares these actual temperatures tothe required programmed set temperaturesand controlstherelevant heaters coolingsystemsaccordingly To transfer this information a i C Bus System is i...
Страница 24: ...en Main Board PDB ST12 and the Distribution Board ST 6 3 Connect the Temperature sensor DRYER to the DistributionBoard ST 5 4 Connect the Temperature sensor FIXto the Distribution Board ST 4 5 Connect...
Страница 25: ...and T3 DRYER also If no trouble is shown then the sensor will be O K On the Display will be shown the actual measured temperature 1 C If or some otherindefinable signs are shown the temperature sensor...
Страница 26: ...MF 800 Control panel Display Temperature probeDRY ST 7 ST 6 ST 5 ST 4 ST 3 ST 1 ST 2 I C DistributionBoard Temperature probeFIX Temperature probeDEV DRYER RED FIX BLUE DEV YELLOW PDB MF 800 ST12 ST10...
Страница 27: ...ain board and check the Fuse F7 a Check the Cooling assembly check the LD9 on Main board and check the Fuse F9 b Check the Cooling CirculationPump c Check thefill level of the CoolingFluid using the i...
Страница 28: ...er heatingelementsdefective or thermoswichfrom heatingelement is open a TheTemperatureprobesarecolour coded Developer Yellow Fixer Blue Dryer Red a Open the Water tap b Clean thesmall Filter inthe val...
Страница 29: ...essor c Use a leader to process d Check gears and the position of the looserollers a Plug in main cable correctly b Check the Main Fuse F1 a Decreasedevelopertemperature b Increase processing time c R...
Страница 30: ...the date of maturity a Only usematerial suitable for roller processing b Replenish or change chemistry c Checklevel of theReplenishment containers and fill up the bath to the requiredlevel d Check th...
Страница 31: ...alified COLENTA Service Technican WARNING Priortoall actions thePowerSupplyof theProcessormust bedisconnected DirectConnection TurntheMainSwitchof theProcessor installationside totheposition 0 Securet...
Страница 32: ...panel mV F c O K F c not O K Fan mV F c O K F c not O K PowerSupply Mountingflnge mV F c O K F c not O K Feeder Construction mV F c O K F c not O K Feeder Cover mV F c O K F c not O K FilmInfeedGiude...
Страница 33: ...b Arethegroundconductorconnectionsinstalledprofessionallyandsafe F c O K F c not O K c IstheStrain Pull Relief of the PowerCord correct Handtest F c O K F c not O K Strain PullRelief of theProcessor S...
Страница 34: ...fetyInspector Location Date 16 1 8 TEST FOR LEAKS TheSafetyInspetormustcheckthewholeHose Systemand musttesttheProcessorforleaks Processor Internal andexternal PipingandHose System F c O K F c not O K...
Страница 35: ...NOTES...
Страница 36: ...NOTES...
Страница 37: ...NOTES...
