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7-3

ITEM PART

COMPONENT

* Not illustrated

7.3

Control Box Assembly and Associated Parts, FBR18/ FBRA18

BLA

LEFT IGNITOR

RIGHT IGNITOR

25V

ND)

ALAR

VALV

GND

URNER)

25V

URNER)

GND

VALV

ALARM

(GN

25V

LOA

LINE

GREEN

RIGHT

LEFT

ITEM PART

COMPONENT

900-4509

Control Box Mounting Base

807-1006

Ignition Module, 4-Second Honeywell

809-0446

Spacer, .26-inch x .50-inch

807-1706

Cable, Ignition, 36-inch

806-5541

Wire, Flame Sensor

807-0855

Transformer, 120V-12V, 20VA, 50/60 Hz

807-0800

Transformer, 120V-24V, 50VA, 50/60 Hz

807-0067

Block, 8-pin Terminal

810-0045

Bushing, .875-inch

806-5332

Cord, Electrical Power

900-4508

Control Box Heat Shield

900-4510

Control Box Side

806-9334

Harness, 12-pin Wiring

806-9335

Harness, 9-pin Wiring

* Not illustrated.

Содержание FBR18LP

Страница 1: ...ercial Food Equipment Service Association recommends using CFESA Certified Technicians 819 5278 24 Hour Service Hotline 1 800 551 8633 May 2003 FBR18 FBRA18 Series Gas Rethermalizers Installation Oper...

Страница 2: ...region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the bas...

Страница 3: ......

Страница 4: ...1 3 2 FBR18 FBRA18 Digital Controller 3 1 Operating the FBR18 FBRA18 Digital Controller 3 1 Operating the FBR18 FBRA18 Timers 3 2 3 3 Start Up Procedure 3 2 3 4 Boiling Out the Cookpot 3 3 3 5 Shutti...

Страница 5: ...oting and Problem Isolation 6 8 6 7 1 Ignition Failures 6 9 6 7 2 Improper Burner Functioning 6 10 6 7 3 Improper Temperature Control 6 12 6 8 Troubleshooting Guides 6 12 6 8 1 Troubleshooting the Gas...

Страница 6: ...s required Model Number Serial Number Gas Type Item Part Number Quantity Needed Service information may be obtained by contacting your local FASC Distributor Information may also be obtained by callin...

Страница 7: ...controls with continuous temperature display and individual color coded timer controls with corresponding color coded baskets Each unit can rethermalize up to 15 lbs 7 kg of food an hour in large capa...

Страница 8: ...ded with the unit when it was shipped from the factory Failure to use qualified service personnel will void the Frymaster Warranty on your equipment 1 6 Shipping Damage Claim Procedure Your Frymaster...

Страница 9: ...the exhaust fan and the flue must never be extended in a chimney fashion An extended flue will change the combustion char acteristics of the equipment causing longer recovery times It also frequently...

Страница 10: ...n to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environ ment This equipment generate...

Страница 11: ...ached to the rethermalizer or to the water supply line or it may be left off entirely whichever you prefer Whichever of the options is chosen Teflon thread seal tape or Loctite PST56765 or equivalent...

Страница 12: ...gas supply line When making connections apply a small amount of Loctitite PST 56765 or equivalent thread compound to the male threads only DO NOT apply the compound to the first two threads This will...

Страница 13: ...ure in Chapter 4 of this manual for the proper procedure 2 5 Converting to Another Gas Type This equipment is configured at the factory for either natural gas or LP Propane gas If you desire to switch...

Страница 14: ...imultaneously The timers are equipped with an alarm to notify the operator that rethermalizing is complete The prod uct baskets have color coded handles that correspond to the timers to eliminate conf...

Страница 15: ...e at a faster rate if the arrow is continuously pressed 4 Pressing the Temperature Setpoint display switch toggles the display back and forth be tween constant temperature display and constant setpoin...

Страница 16: ...he burners will remain lit until the setpoint is reached 3 When the burners have been lit continuously for at least 90 seconds observe the burners through the burner viewing ports The burners should d...

Страница 17: ...n the gas valve to the OFF position see illustration below and drain and clean the cookpot OFF ON Honeywell CAUTION The electronic circuitry in your controller can be adversely affected by current flu...

Страница 18: ...nits Remove the cap nut at the top of the shield located on the left front of the cook pot and remove the shield by lifting up until it can be removed from the stud that holds it at the bottom Clean t...

Страница 19: ...nt water from entering it Spray degreasing detergent on the blower wheel and blower housing Wait 5 minutes then rinse under hot water being careful not to get water into the motor Dry with a clean clo...

Страница 20: ...this task be performed by the local gas company or an authorized service technician only 1 Ensure that the gas valve knob is in the OFF position 2 Remove the pressure tap plug from the gas valve assem...

Страница 21: ...essure by removing the cap from the gas valve regulator and turning the regulator screw to obtain the correct pressure When the correct pressure is obtained reinstall the cap 5 Place the controller po...

Страница 22: ...orrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections while you re at it If a fuse continu...

Страница 23: ...minated Probable causes are a failed water solenoid or a failed interface board Call FASC Use bottlebrush to clean water level sensors Did LED illuminate Did unit begin to fill Problem resolved Probab...

Страница 24: ...Whenever cookpot is refilled add 1 8 cup of salt Open control panel by removing screws in each upper corner Is WATER LED on interface board illuminated Remove the cover over the water sensors and tho...

Страница 25: ...tip near temperature probe and wait two minutes Press the Temperature Check button once to display cookpot temperature Is temperature displayed reasonably close to thermometer reading Temperature con...

Страница 26: ...sensor If burners still do not light remove the cover over the water sensors and thoroughly clean them with a Scotchbrite or similar nylon pad Did burners light Problem resolved Open control panel by...

Страница 27: ...t it from the interface board install the new harness and then reverse steps 1 and 2 to complete the process 4 Disconnect the ground wire from the controller Remove the control panel by lifting it fro...

Страница 28: ...ies at each burner An ignition module performs four important functions it provides fuse protection for the 24 volt circuit provides an ignition spark supplies voltage to the gas valve and proofs the...

Страница 29: ...used when manufactured the uni versal replacement part is 806 3398 Earlier design boards may be replaced with later design boards and vice versa K4 K1 K2 SOUND 1 2 3 GND GND V2D PWR AD AS V2S GND V1D...

Страница 30: ...s closed The board has four LEDs to assist in troubleshooting Three of the LEDs CYCLE WATER and BLOWER are arrayed along the lower edge of the board The fourth LED POWER is located at the right edge o...

Страница 31: ...t Tube Refer to Semi Annual Checks and Services in Chapter 4 Preventive Maintenance 6 4 Checking the Burner Manifold Gas Pressure Refer to Semi Annual Checks and Services in Chapter 4 Preventive Maint...

Страница 32: ...inserted work the retaining clip onto the probe until the probe is held securely in place Reinstall the probe cover and timer panel 4 Remove the screws from the upper corners of the control panel and...

Страница 33: ...6 4 Replacing an Ignition Module 1 Unplug the rethermalizer and drain the cookpot 2 Disconnect the ignitor wire and flame sensor wire from the right burner assembly 3 Remove the five screws from the r...

Страница 34: ...old assembly out the front of the unit 8 Remove the gas valve from the manifold assembly and remove all fittings from the old valve 9 Install the fittings removed from the old valve on the new valve u...

Страница 35: ...to allow the top of the flue cap to slip out from under the back panel 4 Remove the four screws securing the upper flue assembly to the back panel 5 Remove the blower motor by removing the four nuts s...

Страница 36: ...ic circuits 3 Problems related to the gas valve PROBLEMS RELATED TO THE GAS AND OR ELECTRICAL POWER SUPPLIES The main indicator of a problem with the electrical power supply is that there are no indic...

Страница 37: ...pping indicates delayed ignition In this condition the main gas valve is opening but the burner is not immediately lighting When ignition does take place the excess gas explodes into flame rather than...

Страница 38: ...000 volts Examine the ignitor for any signs of cracking A cracked ignitor must be replaced If all other causes have been ruled out examine the burner tiles for any signs of cracking If found the burn...

Страница 39: ...he water is unusually low such as with distilled pu rified or highly filtered water the water will not ground the sensor If this is the cause adding ap proximately cup of salt to the water will usuall...

Страница 40: ...he unit configured for Natual Gas Is incoming gas pressure 6 14 W C 1 49 3 49 kPa Is burner manifold gas pressure 3 5 W C 0 8 kPa Is gas valve vent tube obstructed Clear obstruction Problem is not wit...

Страница 41: ...y Is LED 4 PWR lit Is LED 2 PWR lit Is 24VAC present on 25V terminal of LEFT ignition module Is 24VAC present on VALVE terminal of ignition module Probable cause is failed wiring harness If fuse is no...

Страница 42: ...CH RIGHT IGNITION MODULE LEFT IGNITION MODULE GAS VALVE J3 PIN 8 LED 3 24V RELAY K2 ON EARLY DESIGN BOARDS OR RELAY K3 ON LATER DESIGN BOARDS LED 4 PWR RIGHT PWR TERMINAL J2 PIN 7 J2 PIN 5 V1S TERMINA...

Страница 43: ...cause is dirty upper water level sensor but could also be a loose connection between sensor and interface board or a failed interface board Most probable cause is failed solenoid but may also be a fa...

Страница 44: ...minal of latch relay Is 24VAC present on COM terminal of latch relay Is 24VAC present on J1 pin 3 When water level is above lower water level sensor is CYCLE LED lit Go to B Go to C Probable causes ar...

Страница 45: ...gnition module Probable cause is failed wiring between module and gas valve Is 24VAC present on 25V terminal of LEFT ignition module If fuse is not blown module has failed Is 24VAC present on J2 pin 4...

Страница 46: ...terface board Clean lower water level sensor and ground it Does CYCLE LED light when unit calls for heat Go to B Is 24VAC present on N O terminal of 12VDC relay Is 24VAC present on COM terminal of 12V...

Страница 47: ...CIRCUITRY J2 PIN 3 J2 PIN 2 J1 PIN 3 LED WATER WATER SOLENOID VALVE J2 PIN 1 WATER RELAY K2 BLOWER CENTRIFUGAL SWITCH RIGHT IGNITION MODULE LEFT IGNITION MODULE GAS VALVE CYCLE RELAY K1 LED CYCLE WIR...

Страница 48: ...ks If found replace probe Determine temperature of water in cookpot using a thermometer or pyrometer placed at tip of probe Is resistance approximately equal to that given in the Probe Resistance Char...

Страница 49: ...3 13 107 1158 42 158 1264 70 209 1369 98 260 1473 127 57 1055 14 108 1160 42 159 1266 71 210 1371 99 261 1475 127 58 1057 14 109 1162 43 160 1268 71 211 1373 99 262 1477 128 59 1059 15 110 1164 43 161...

Страница 50: ...1C 2C WHT BLK ORN ORN ORN ORN BLOWER GAS VALVE BLACK WHITE IGNITER HIGH VOLTAGE CABLE HIGH TEMP WIRE IGNITER 120 VAC CORDSET NOTE FLAME SENSOR WIRE MUST BE CONNECTED TO THE SAME IGNITOR AS ITS MATCHIN...

Страница 51: ...GND VALVE VALVE GND BURNER ALARM 24V BLACK WHITE LOAD LINE SOLENOID J2 J1 1 4 3 2 5 6 4 3 2 1 LOW PROBE HIGH PROBE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 TEMP PROBE COM RELAY N O COMPUTER 12V LOAD LINE...

Страница 52: ...tural Gas 810 0608 Propane Gas 4 807 1564 Blower Combustion Air 5 823 2528 Mount Combustion Air Blower 6 900 5525 Bracket Combustion Air Blower Stabilizer 816 0055 Insulation Burner Support x 17 38 81...

Страница 53: ...Cabinet 8 900 7377 Side Cabinet CRS Left or Right 9 900 4521 Retainer Cabinet Back Insulation 10 812 1141 Insulation Cabinet Back 11 900 1552 Gusset 12 900 4505 Top Brace 13 900 1759 Bracket Pot Hold...

Страница 54: ...OMPONENT 1 900 4509 Control Box Mounting Base 2 807 1006 Ignition Module 4 Second Honeywell 3 809 0446 Spacer 26 inch x 50 inch 4 807 1706 Cable Ignition 36 inch 5 806 5541 Wire Flame Sensor 6 807 085...

Страница 55: ...Box used on FBR18 only 2 806 3398 Interface Board used on FBR18 only 809 0394 Spacer Interface Board Standoff 4mm x 6mm used on FBR18 only 3 810 0045 Bushing 875 inch used on FBR18 and FBRA18 4 806 5...

Страница 56: ...10 4496 Cooking Timer Control Panel 2 Knob Assembly 810 1287 Black 806 5339 Gray 806 5340 Red 806 5341 Brown 806 5342 Blue 806 5343 Green 3 810 0808 Faceplate Timer Dial 4 810 0807 Timer Springwound 6...

Страница 57: ...5251SP Probe Assembly Temperature 7 824 0395 Guard Probe 8 900 1031 Retainer Sight Glass 9 816 0053 Insulation Sight Glass 10 814 0048 Sight Glass 810 0809 Block Probe Mounting 816 0157 Insulation Upp...

Страница 58: ...to 1 Barb 6 816 0144 Insulation Cookpot Side 7 806 7552SP Sensor Assembly Upper or Lower Water Level 8 910 5196 Cover Water Level Sensors 9 806 5251 Probe Assembly Temperature 10 824 0395 Guard Probe...

Страница 59: ...0 Adapter NPT x Tube Brass 5 813 0016 Nipple x NPT BM 6 813 0004 Elbow NPT x 90 BM 7 813 0433 Nipple NPT x 2 BM 8 813 0304 Bushing x Flush BM 9 813 0301 Tee Male x NPT x Brass 10 813 0022 Nipple NPT C...

Страница 60: ...1025 Compression Fitting Straight FBRA18 only 8 813 0022 Nipple x Close BM NPT FBRA18 only 9 910 8026 Tubing SS Water Line FBRA18 only 10 813 0471 Nipple x 1 Brass NPT FBRA18 only 11 806 8467SP Valve...

Страница 61: ...7 10...

Страница 62: ...port Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 Price 10 00 PRINTED IN THE UNITED STA...

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