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Operating Instructions

Pellet boiler PE1 Pellet 7-35 / PE1 Pellet Unit 7-20

 

PE1 Pellet 7-35

PE1 Pellet Unit 7-20

Translation of the original German operating instructions for the operator

Read and follow the instructions and safety information!

Technical changes, typographical errors and omissions reserved!

B1001020_en | Edition 24/02/2021

Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com

Содержание PE1 Pellet 10

Страница 1: ...it 7 20 Translation of the original German operating instructions for the operator Read and follow the instructions and safety information Technical changes typographical errors and omissions reserved...

Страница 2: ...ating system 16 3 2 General information for installation room boiler room 16 3 3 Room air independent operation 17 3 4 Requirements for central heating water 18 3 5 Notes for using pressure maintenanc...

Страница 3: ...off the power supply 46 5 Servicing the system 47 5 1 General information on servicing 47 5 2 Required tools 48 5 3 Maintenance work by the operator 49 5 3 1 Inspection 49 Checking the system pressure...

Страница 4: ...ower supply 65 6 1 1 Behaviour of system after a power failure 65 6 2 Excessive temperature 65 6 3 Faults with fault message 66 6 3 1 Procedure for fault messages 66 7 Appendix 68 7 1 Addresses 68 7 1...

Страница 5: ...ly and economical operation of the system The constant further development of our products means that there may be minor differences from the pictures and content If you discover any errors please let...

Страница 6: ...ee Status display page 24 2 3 Brightness sensor for automatically adjusting the brightness of the display 2 4 USB port for connecting a USB stick for software updates 3 Main switch 4 High limit thermo...

Страница 7: ...ow the instructions WARNING The dangerous situation may occur and if measures are not observed it will lead to serious injury or death Work with extreme care CAUTION The dangerous situation may occur...

Страница 8: ...Work under the supervision of a second person Lock Unauthorised access prohibited No fire open flames or smoking Warning hot surface Warning hazardous electrical voltage Warning hazardous or irritant...

Страница 9: ...ustion e g spontaneous combustion of carbonisation gases or flash fires which can in turn cause serious accidents When operating the boiler please note the following Instructions and information regar...

Страница 10: ...emit smoke from a chimney of a building from a furnance or from any fixed boiler if located in a designated smoke control area It is also an offence to acquire an unauthorised fuel for use within a s...

Страница 11: ...D06 and or ENplus DINplus certification scheme General note Before refilling the store check for pellet dust and clean if necessary TIP Fit the Froling PST pellet deduster for separating the dust par...

Страница 12: ...Qualification of operating staff CAUTION If unauthorised persons enter the Installation room Risk of personal injury and damage to property The operator is responsible for keeping unauthorised persons...

Страница 13: ...stat switches off the combustion system when the boiler reaches 100 C The pumps continue to run Once the temperature falls below approx 75 C the STL can be reset mechanically 5 DOOR SWITCH protection...

Страница 14: ...to automatic boiler startup Before inspection and cleaning work in on the boiler Switch the boiler off by tapping Boiler off The boiler follows the shutdown procedure and switches to Boiler off mode A...

Страница 15: ...installer or Froling customer services 2 9 2 Smell of flue gas DANGER If you smell flue gas in the boiler room Inhaling toxic flue gas can be fatal If you smell flue gas in the room where the boiler i...

Страница 16: ...oom boiler room Boiler room characteristics The floor must be even clean and dry and have an adequate load bearing capacity There must not be a potentially explosive atmosphere in the boiler room as t...

Страница 17: ...ty responsible authority chimney sweep Definitions as per EN 15035 Boiler that is connected via its combustion air supply and flue gas outlet with a connecting piece that may be supplied to a shared c...

Страница 18: ...irements for central heating water Unless contrary to other national regulations the latest versions of the following standards and guidelines apply Austria Germany NORM H 5195 VDI 2035 Switzerland It...

Страница 19: ...demineralised fully purified The water must not contain any ingredients that could settle and accumulate in the system This makes the water non electroconductive which prevents corrosion It also remov...

Страница 20: ...g water Pump controlled pressure maintenance A pump controlled pressure maintenance unit essentially consists of a pressure maintenance pump relief valve and an unpressurised receiving tank The valve...

Страница 21: ...imney system EN 303 5 specifies that the entire flue gas system must be designed to prevent wherever possible damage caused by seepage insufficient feed pressure and condensation Please note in this r...

Страница 22: ...controller The customer is responsible for ensuring the following prior to initial start up of the system by Froling customer services Electrical installation Installation of water pipes Connect flue...

Страница 23: ...switch user level page 37 C Display and change the current date time See Change date and time page 32 D Holiday program See Configure the holiday program page 38 E Chimney sweeper function See Emissio...

Страница 24: ...es only and must not be used to load devices or for PC connections Status display The status display indicates the system s operating status Constant in the set colour SWITCHED ON Boiler in an error f...

Страница 25: ...onnection to froeling connect Remote control of the boiler is not permitted Connection to the froeling connect server No network connection to froeling connect No connection to froeling connect server...

Страница 26: ...menus the status display is shown with current values If for example several heating circuits are installed you can use the right and left arrows to navigate to the desired heating circuit Tap the re...

Страница 27: ...s of the heating components heating water etc Up to four time windows are possible per day Use the left or right arrow to navigate to the desired day of the week Tap the time window or icon underneath...

Страница 28: ...tomer Extra heating Boiler starts heating and domestic hot water tank are activated for 6 hours The mode setting is ignored CAUTION The external temperature heating limit set in the Heating menu is ac...

Страница 29: ...urner relay Solar Temperatures Display of the collector temperature and control of the collector pump Pellets Remaining pellet amount in store room Display of the remaining amount of pellets in storer...

Страница 30: ...he differential regulator System CPU RAM capacity Display of the CPU and RAM capacity in percent 1 This selection merges two tiles together reducing the maximum number of information displays 4 Operat...

Страница 31: ...mand from the hydraulic system Storage tank heating circuit domestic hot water Heating circuits and domestic hot water tanks are controlled according to the programs and times set Boiler OFF The contr...

Страница 32: ...The boiler continuously maintains the selected boiler temperature setpoint and only shuts down for cleaning purposes Supply heating circuits and domestic hot water tanks with heat according to the se...

Страница 33: ...One time loading of DHW tank starts Once the selected DHW tank temperature setpoint has been reached loading stops and the icon switches to automatic NOTICE If this selection is not configured in the...

Страница 34: ...circuit Desired flow temperature at 10 C outside air temperature 60 C Desired flow temperature at 10 C outside air temperature 40 C Low temperature circuit Desired flow temperature at 10 C outside ai...

Страница 35: ...ays Change the slope of the heating curve Reduce the temperature level of the heating curve at 10 C outside temperature see figure 3 Figure 1 Figure 2 Figure 3 Depending on the situation the heating c...

Страница 36: ...ting circuit is controlled according to the set time program Party The heating circuit is regulated before the start of the next heating time To cancel this function prematurely activate another mode...

Страница 37: ...operation of the controller All customer specific parameters are displayed and can be changed Installer Releases parameters to adjust the controller to the system components if configured All paramet...

Страница 38: ...an activated boiler is not loaded If Legionella heating is set it remains active If the start date is set in the future the suitcase icon will be highlighted in green Once the set start time of the ho...

Страница 39: ...onfigured for the room console If the boiler remote control is also activated See Display icons for froeling connect remote control page 25 the boiler can be switched on and off on the room console Bo...

Страница 40: ...d and store the key in a safe place No fire open flames or smoking in the fuel store CAUTION Filling the store when the boiler is switched on could result in damage and consequential injury When filli...

Страница 41: ...e Boiler off standby operating status To accurately calculate pellet consumption it is recommended to regularly weigh the amount of pellets fed in at 100 feed rate Remove the cover and the combustion...

Страница 42: ...h chamber below Weigh the receiving tank including pellets on the kitchen scale Subtract the weight of the receiving tank and note the value Empty the pellets into the pellet fuel store Carry out the...

Страница 43: ...y 10 of the fuel store capacity as the value for the minimum level When the set minimum level in the pellet store is reached a message is shown on the boiler display Select and confirm by tapping the...

Страница 44: ...to 0 Parameter RESET counter is reset to NO 4 6 Checking the fill level of the ash container and emptying if required The ash container must be emptied at appropriate intervals depending on energy re...

Страница 45: ...on the boiler display If the ash container is emptied Confirm the message by tapping on YES The counter of the remaining heating hours is reset to the preset value If the ash container is not emptied...

Страница 46: ...s combustion faults leading to serious accidents are possible Before turning off the main switch Switch boiler off by tapping Boiler OFF The boiler follows the shutdown procedure and switches to Boile...

Страница 47: ...down procedure and switches to Boiler off mode Allow the boiler to cool for at least 1 hour Switch off the main switch and take precautions to prevent accidental switching on WARNING During inspection...

Страница 48: ...Follow the boiler operating instructions 5 2 Required tools The following tools are required for carrying out cleaning and maintenance work Included in delivery 1 Furnace tool with bracket 2 Mounting...

Страница 49: ...ntly the seal of the heating system is faulty Inform your installer If large pressure fluctuations are observed Ask an expert to inspect the expansion tank Checking the safety valve Check the seal of...

Страница 50: ...in accordance with boiler specific processes As soon as this state is displayed the cleaning process may begin Cleaning the burn out tray burner insert and combustion chamber Open the insulated door L...

Страница 51: ...quality Inspection and cleaning must be repeated after not more than 2500 operating hours or at least once a year For less efficient fuels e g high ash content this work needs to be carried out more...

Страница 52: ...n Carefully clean the induced draught unit housing and impeller on the ID fan Clean the heat exchanger and WOS springs Remove the pipe locking pin from the linking plate Lift out the linking plates in...

Страница 53: ...flue gas pipe Remove the inspection cover on the connecting pipe Clean the connecting pipe between the boiler and chimney with a chimney sweep s brush Depending on the layout of the flue gas pipes and...

Страница 54: ...4 1 Safety devices Ensure the air outlet pipes on the safety valves are unobstructed Check that the safety devices on the heating system work correctly and in accordance with the manufacturer s instru...

Страница 55: ...s page 56 In the case of wear loss of material thickness to 1 3 of the original diameter the anode must be replaced Check the magnesium corrosion protection anode with DC measuring device e g multimet...

Страница 56: ...t and maintenance flange of the domestic water tank Clean the domestic water tank inside with a jet of water If necessary remove harder residues with a wooden spatula cleaning brush or limescale remov...

Страница 57: ...below and check the heat exchanger for dirt Place the inspection cover back on the heat exchanger and operate the flushing device by hand manual operation Carefully lift off the cover and check the n...

Страница 58: ...At the back of the boiler below the condensing boiler heat exchanger Position a suitable container below the siphon to catch the condensation that runs out Remove and check the siphon for dirt and de...

Страница 59: ...It will ensure that your system stays environmentally friendly and operates efficiently and cost effectively In the course of this maintenance the entire system is inspected and optimised particularly...

Страница 60: ...Pay attention to the cable for the grate unit Thoroughly clean the combustion grate remove any dirt from the air openings using a screwdriver NOTICE Small cracks and slight deformations on the grate...

Страница 61: ...measurement line with gentle compressed air WARNING Do not blow compressed air into the differential pressure transmitter It may damage the measuring device After cleaning insert the measurement line...

Страница 62: ...a probe with the tip downwards so that deposits can fall out of the measuring ports Check the plastic bushing 2 for dirt and cracks replace if necessary IMPORTANT The seal surface of the plastic bushi...

Страница 63: ...k must be able to take heat for the duration of the measurement There must be a suitable measuring port in the straight flue gas pipe for the measurement The measuring port must be twice the flue gas...

Страница 64: ...5 8 Replacement parts With Froling original replacement parts in your system you are using parts that match perfectly As the parts fit together so well installation times are shortened and a long ser...

Страница 65: ...ors of the boiler closed during and after the power failure at least until the induced draught fan automatically starts up again EXCEPTION If the boiler operating status was Heating up Pre heating or...

Страница 66: ...until the problem is resolved ALARM An alarm triggers a system emergency stop The boiler shuts down immediately the heating circuit controller and pumps remain active 6 3 1 Procedure for fault message...

Страница 67: ...list Tap the Cancel icon again and confirm that you have read all of the errors to return to the basic display The boiler is in the previously set mode Troubleshooting 6 Faults with fault message Oper...

Страница 68: ...STRIA TEL 0043 0 7248 606 0 FAX 0043 0 7248 606 600 EMAIL info froeling com INTERNET www froeling com Customer service Austria 0043 0 7248 606 7000 Germany 0049 0 89 927 926 400 Worldwide 0043 0 7248...

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