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12

SEALED REFRIGERATION SYSTEM 
REPAIRS

EQUIPMENT REQUIRED:

 1.  Voltmeter

 2.  Ammeter

 3.  Ohmmeter

  4.  Vacuum Pump (capable of 200 microns or less 

vacuum.)

 5.  Acetylene Welder

  6.  Electronic Halogen Leak Detector (G.E. Type H-6 or 

equivalent.)

  7.  Accurate refrigerant charge measuring device such 

as:

 

  a.  Balance Scales - 1/2 oz. accuracy

 

  b.  Charging Board - 1/2 oz. accuracy

  8.  High Pressure Gauge - (0 - 400 lbs.)

  9.  Low Pressure Gauge - (30 - 150 lbs.)

 10.  Vacuum Gauge - (0 - 1000 microns)

EQUIPMENT MUST BE CAPABLE OF:

  1.  Evacuation from both the high side and low side of 

the system simultaneously.

  2.  Introducing refrigerant charge into high side of the 

system.

  3.  Accurately weighing the refrigerant charge actually 

introduced into the system.

  4.  Facilities for fl owing nitrogen through refrigeration 

tubing during all brazing processes.

HERMETIC COMPONENT REPLACEMENT

The following procedure applies when replacing com-
ponents in the sealed refrigeration circuit or repairing  
refrigerant leaks. (Compressor, condenser, evaporator, 
capillary tube, refrigerant leaks, etc.)

  1. 

Recover the refrigerant from the system at the pro-
cess tube located on the high side of the system by 
installing a line tap on the process tube. Apply gauge 
from process tube to EPA approved  gauges from 
process tube to EPA approved recovery system. 
Recover CFCs in system to at least 5%.

  2. 

Cut the process tube below pinch off on the suction 
side of the compressor.

  3. 

Connect the line from the nitrogen tank to the suction 
process tube.

  4. 

Drift dry nitrogen through the system and unsolder 
the more distant connection fi rst. (Filter drier, high 
side process tube, etc.)

  5. 

Replace inoperative component, and always install a 
new fi lter drier. Drift dry nitrogen through the system 
when making these connections.

  6. 

Pressurize system to 30 PSIG with proper refrigerant 
and boost refrigerant pressure to 150 PSIG with dry 
nitrogen.

  7. 

Leak test complete system with electric halogen leak 
detector, correcting any leaks found.

  8. 

Reduce the system to zero gauge pressure.

  9. 

Connect vacuum pump to high side and low side of 
system with deep vacuum hoses, or copper tubing. 
(Do not use regular hoses.)

Содержание WallMaster WE10B33A

Страница 1: ...WS08B10A B WS10B10A B WS14B10A B WS10B30A B WS13B30B WS16B30A B WE10B33A B WE13B33B WE16B33A B WY10B33A B WY13B33A B WM Svc Prts 06 7 06 Service Parts Manual WallMaster Thru the Wall 72...

Страница 2: ...Data 6 Electrical Data 7 Functional Component De nitions 8 Electronic Controls 9 Rotary Controls 10 Refrigeration Sequence of Operation 11 Sealed Refrigeration Repairs 12 13 Refrigerant Charging 13 G...

Страница 3: ...nada This warranty is not applicable to 1 Air filters or fuses 2 Products on which the model and serial numbers have been removed 3 Products which have defects or damage which results from improper in...

Страница 4: ...s and debris Clean both areas with an antibacterial and antifungal cleaner Rinse both items thoroughly with water and ensure that the drain outlets are operating correctly Check the sealant around the...

Страница 5: ...R 6th DIGIT VOLTAGE 1 115 Volts 3 230 208 Volts 7th DIGIT 0 Straight Cool Heat Pump Models ELECTRIC HEAT MODELS 3 3 KW Heat Strip Nominal 8th DIGIT Major Change Serial Number Decade Manufactured L 0 C...

Страница 6: ...00 11000 9100 230 208 6 3 6 7 1404 1379 16 0 14 7 3550 2950 8 9 8 7 3 3 280 111 WE16B33A 15800 15000 11000 9100 230 208 7 8 8 5 1756 1705 16 0 14 7 3550 2950 9 0 8 8 4 2 290 121 WY10B33A 10100 9800 81...

Страница 7: ...ord and be within reach of service cord Do NOT alter the service cord or plug Do NOT use an extension cord Refer to the table above for proper receptacle and fuse type ELECTRIC SHOCK HAZARD Turn off e...

Страница 8: ...ing diagrams and schematics in the back of this service manual Capacitor Reduces line current and steadies the voltage supply while greatly improving the torque characteristics of the fan motor and co...

Страница 9: ...de Mode is active Pressing the TEMP HR button will display 00 Consecutive presses will scroll through all error codes logged Press the TEMP HR button to see the reverse order of all error codes logged...

Страница 10: ...tion as indicated on decorative control panel in Figure 7 Wait three minutes before restarting Warmer Cooler Fan Only Low Heat Med Heat High Heat Low Cool Med Cool High Cool MODE TEMPERATURE Figure 7...

Страница 11: ...ore a change in state can occur 3 Flow is always from a higher pressure area to a lower pressure area 4 The temperature at which a liquid or gas changes state is dependent upon the pressure The refrig...

Страница 12: ...Compressor condenser evaporator capillary tube refrigerant leaks etc 1 Recover the refrigerant from the system at the pro cess tube located on the high side of the system by installing a line tap on...

Страница 13: ...d discharge line for carbon deposits Remove and clean if necessary 4 Reassemble the system including new drier strainer and capillary tube 5 Proceed with processing as outlined under hermetic componen...

Страница 14: ...roke or not enough ow to maintain pressure differential Check unit for correct operating pressures and charge Raise head pressure If no shift use valve with smaller port Body damage Replace valve Hot...

Страница 15: ...t run Inoperative system switch Test switch replace if inoperative Broken loose or incorrect wiring Refer to applicable wiring diagram Open capacitor Test capacitor replace if inoperative Fan speed sw...

Страница 16: ...y tube De ice coil Check temp differential delta T across coil Touch test coil return bends for same temp Test for low running current Problem Possible Cause Action Compressor runs continually does no...

Страница 17: ...bulb Place jumper across t stat terminals to check if unit operates If unit operates replace t stat Loose or broken parts in t stat Check as above Incorrect wiring Refer to appropriate wiring diagram...

Страница 18: ...hort cycles T stat differential too narrow Replace t stat Plenum gasket not sealing allowing discharge air to short cycle t stat Check gasket Reposition or replace as needed Restricted coil or dirty l...

Страница 19: ...lace defrost control Defrost control contacts stuck If contacts remain closed between terminals 2 3 of the defrost control after preselected time interval has passed replace control Defrost control bu...

Страница 20: ...r continuity of system switch Problem Possible Cause Action Cooling adequate but heating insuf cient Heating capillary tube partially restricted Check for partially starved outer coil Replace heating...

Страница 21: ...21 WIRING DIAGRAM MODELS WS08B10A B WS10B10A B WS14B10A B WS10B30A B WS13B30B...

Страница 22: ...22 WIRING DIAGRAM MODELS WS16B30A B...

Страница 23: ...23 WIRING DIAGRAM MODELS WE10B33A B WE13B33B...

Страница 24: ...24 WIRING DIAGRAM MODELS WE16B33A B...

Страница 25: ...25 WIRING DIAGRAM MODELS WY10B33A B WY13B33A B...

Страница 26: ...ES CHASSIS PARTS 47 48 46 46A 31 12 32 30 7 16 17 14 20 18 19 27 25 13 8 For Heat Cool Models Only 5 45 26 1 41 43 39 Electronic Control Box and Controls 2 41 39 43 6 1 44 Electro Mechanical Control B...

Страница 27: ...R 61871456 1 1 1 110 7 FAN MOTOR 61871457 1 1 110 7 FAN MOTOR 61871458 1 1 1 110 7 FAN MOTOR 61871459 1 1 110 8 HEATER 62101210 1 1 1 1 1 210 9 COIL SOLENOID 25063600 1 1 240 REFRIGERATION SYSTEM PART...

Страница 28: ...1 1 1 1 1 1 1 1 1 1 1 999 43 ESCUTCHEON COOL 62101106 1 1 1 1 1 1 760 43 ESCUTCHEON HTG COOL 62101102 1 1 1 1 1 760 44 KNOBS CRTL 61911600 2 2 2 2 2 761 HOLDER AIR FILTER 60865900 2 2 2 2 2 2 2 2 2 2...

Страница 29: ...PART NO DESCRIPTION APPLICATION CHASSIS PARTS Cont 1 616 036 01 Sleeve Assembly 1 1 1 1 1 1 1 1 1 1 1 2 616 032 00 Panel Weather Inner 1 1 1 1 1 1 1 1 1 1 1 3 616 030 01 Grille Louvered 1 1 1 1 1 1 1...

Страница 30: ...06 7 06 Friedrich Air Conditioning Co Post Office Box 1540 San Antonio Texas 78295 1540 4200 N Pan Am Expressway San Antonio Texas 78218 5212 210 357 4400 FAX 210 357 4480 www friedrich com Printed i...

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