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A  good  understanding  of  the  basic  operation  of  the 
refrigeration system is essential for the service technician. 
Without  this  understanding,  accurate  troubleshooting  of 
refrigeration system problems will be more diffi cult and time 
consuming, if not (in some cases) entirely impossible. The 
refrigeration system uses four basic principles (laws) in its 
operation they are as follows:  

1.    “Heat  always  fl ows  from  a  warmer  body  to  a  cooler  

body.” 

2.    “Heat  must  be  added  to  or  removed  from  a  substance  

before a change in state can occur” 

3.  “Flow is always from a higher pressure area to a lower  

pressure area.” 

4.  “The temperature at which a liquid or gas changes state 
      is dependent upon the pressure.” 

The  refrigeration  cycle  begins  at  the  compressor.  Starting  
the  compressor  creates  a  low  pressure  in  the  suction  line  
which  draws  refrigerant  gas  (vapor)  into  the  compressor. 
The compressor then “compresses” this refrigerant, raising 
its pressure and its (heat intensity) temperature.  

The refrigerant leaves the compressor through the discharge 
Line  as  a  hot  High  pressure  gas  (vapor).  The  refrigerant 
enters  the  condenser  coil  where  it  gives  up  some  of  its 
heat. The condenser fan moving air across the coil’s fi nned 
surface facilitates the transfer of heat from the refrigerant to 
the relatively cooler outdoor air. 

When a suffi cient quantity of heat has been removed from  
the  refrigerant  gas  (vapor),  the  refrigerant  will  “condense” 
(i.e.  change  to  a  liquid).  Once  the  refrigerant  has  been 
condensed (changed) to a liquid it is cooled even further by 
the air that continues to fl ow across the condenser coil.  

The  VPAK  design  determines  at  exactly  what  point  (in 
the  condenser)  the  change  of  state  (i.e.  gas  to  a  liquid) 
takes place. In all cases, however, the refrigerant must be 
totally condensed (changed) to a Liquid before leaving the 
condenser coil.  

The refrigerant leaves the condenser Coil through the liquid 
line as a warm high pressure liquid. It next will pass  through 
the refrigerant drier (if so equipped). It is the function of the 
drier to trap any moisture present in the system, contaminants, 
and large particulate matter. 

The  liquid  refrigerant  next  enters  the  metering  device. The  
metering  device  is  a  capillary  tube.  The  purpose  of  the 
metering  device  is  to  “meter”  (i.e.  control  or  measure)  the 
quantity of refrigerant entering the evaporator coil. 

In  the  case  of  the  capillary  tube  this  is  accomplished  (by 
design) through size (and length) of device, and the pressure 
difference present across the device.  

Since the evaporator coil is under a lower pressure (due to 
the suction created by the compressor) than the liquid line, 
the liquid refrigerant leaves the metering device entering the  
evaporator  coil. As  it  enters  the  evaporator  coil,  the  larger 
area  and  lower  pressure  allows  the  refrigerant  to  expand 
and lower its temperature (heat intensity). This expansion is 
often referred to as “boiling”. Since the unit’s blower is moving 
indoor  air  across  the  fi nned  surface  of  the  evaporator  coil, 
the  expanding  refrigerant  absorbs  some  of  that  heat.  This 
results in a lowering of the indoor air temperature, hence the 
“cooling” effect. 

The  expansion  and  absorbing  of  heat  cause  the  liquid 
refrigerant  to  evaporate  (i.e.  change  to  a  gas).  Once  the 
refrigerant  has    been  evaporated  (changed  to  a  gas),  it  is 
heated even further by the air that continues to fl ow across 
the evaporator coil. 

The  particular  system  design  determines  at  exactly  what  
point (in the evaporator) the change of state (i.e. liquid to a  
gas) takes place. In all cases, however, the refrigerant must  
be totally evaporated (changed) to a gas before leaving the  
evaporator coil. 

The  low  pressure  (suction)  created  by  the  compressor 
causes  the  refrigerant  to  leave  the  evaporator  through  the 
suction line as a cool low pressure vapor. The refrigerant then 
returns to the compressor, where the cycle is repeated.  

REFRIGERATION SEQUENCE OF OPERATION

 

  1.  Compressor
  2.  Evaporator Coil Assembly
  3.  Condenser Coil Assembly
  4.  Capillary Tube
  5.  Compressor Overload

Refrigeration Assembly

23

Содержание VERT-I-PAK R410A

Страница 1: ...A18K25L V E H A18K34L V E H A18K50L V E H A24K25L V E H A24K34L V E H A24K50L V E H A24K75L V E H A24K10L VPK ServMan L 4 11 2011 2012 Service Parts Manual L B Suffix R410A Models A Series Electronic...

Страница 2: ...Of Charging Undercharged Refrigerant Systems Overcharged Refrigerant Systems Restricted Refrigerant Systems Capillary Tube Systems Check Valve Reversing Valve Description Operation Testing Coil Check...

Страница 3: ...nt if possible Capacitors even when disconnected from the electrical power source retain an electrical charge potential capable of causing electric shock or electrocution Handle discharge and test cap...

Страница 4: ...can result in minor to moderate injury Be extremely careful when using an oxy acetylene torch Direct contact with the torch s flame or hot surfaces can cause serious burns Make sure to protect persona...

Страница 5: ...the unit is level to allow water to drain from the unit Do not drill holes in the bottom of the drain pan or the underside of the unit Failure to follow these instructions can result in result in dama...

Страница 6: ...47 Cabinet E Cooling with or without electric heat H Heat Pump SERIES V Vertical Series MODEL NUMBER V E A 18 K 50 RT L B Model Identification Guide Sample Nameplate see your chassis nameplate 120524...

Страница 7: ...uit Fuse Amps 15 20 30 15 20 30 15 20 30 LRA Compressor Amps 22 22 22 30 30 30 42 42 42 Cooling Current Amps 4 2 4 4 4 2 4 4 4 2 4 4 5 2 5 4 5 2 5 4 5 2 5 4 8 1 8 6 8 1 8 6 8 1 8 6 Basic heater Size 2...

Страница 8: ...X A M PHYSICAL DIMENSIONS W x D x H 23x23x32 23x23x32 23x23x32 23x23x47 23x23x32 23x23x32 23x23x32 23x23x47 NET WEIGHT LBS 114 124 144 167 114 125 144 167 SHIPPING WEIGHT LBS 125 135 155 220 125 135...

Страница 9: ...954 9585 8458 WATTS 968 983 994 1054 1065 1078 1186 1186 1186 1282 1281 1284 1340 1340 1344 AMPS 4 4 4 4 4 5 4 7 4 7 4 8 5 3 5 30 5 3 5 7 5 7 5 7 6 6 6 SHR 0 49 0 67 0 9 0 5 0 7 0 92 0 51 0 72 0 92 0...

Страница 10: ...ssor delay will range from 180 to 240 seconds Heat Pump Units Digital Defrost Thermostat The new Friedrich VPAK uses a digital thermostat to accurately monitor the outdoor coil conditions to allow the...

Страница 11: ...If the ambient temperature rises above the t stat s heat set point the compressor turns off 1 The control turns on the electric heat until the compressor is not locked out 2 After lockout the control...

Страница 12: ...ycles with cool heat operation and not for continuous fan mode When unit cycles Heating ON starts the fan 5 seconds EARLY When unit cycles Heating OFF DELAYS the fan off for 15 seconds Continuous fan...

Страница 13: ...the Friedrich RT4 and RT6 These thermostats are single stage heat cool manual changeover The RT4 is a digital display thermostat with single speed fan control The RT6 features a digital display two fa...

Страница 14: ...ge temperature with good air circulation Mercury bulb type thermostats MUST be level to control temperature accurately to the desired set point Electronic digital type thermostats should be level for...

Страница 15: ...k Sides Condenser Heater Diagnostic Touch Pad Fresh Air Vent Evaporator Coil Condenser Coil Thermistor Evaporator Coil Thermistor Compressor Evaporator Coil Pullout Disconnect Compressor Blower Fan Mo...

Страница 16: ...Air Discharge Blower Wheel Electric Control Panel Return Air Filter Fresh Air Door Lever Electronic Control Board Nameplate Heater Blower Wheel Compartment Evaporator Coil Thermistor Compressor Capaci...

Страница 17: ...t See troubleshooting page 42 To reset 7 Indoor Coil less than 30 F for 2 consecutive minutes The compressor will turn off and the High Fan speed will run When coil temp reachs 45 F the unit will resu...

Страница 18: ...e the electronic control board 5 If there is voltage check the wire harness and connections at the electronic control board and the diagnostic service module 6 If the connections and the wire harness...

Страница 19: ...ORMED ENSURE THERE ARE NO ERROR CODES ACTIVE 3 Testing the compressor relay and heat relays Test for power in and power out If there is power in and no power out replace the electronic control board 2...

Страница 20: ...automatically discharge the capacitor when the test switch is released Capacitor Connections The starting winding of a motor can be damaged by a shorted and grounded running capacitor This damage usua...

Страница 21: ...erature Should the blower motor fail filter become clogged or air flow be restricted etc the high limit switch will open and interrupt the power to the heater before reaching an un safe temperature co...

Страница 22: ...rflow Checking External Static Pressure The airflow through the unit can be determined by measuring the external static pressure of the system and consulting the blower performance data for the specif...

Страница 23: ...erature Rise 20 20 x 1 08 21 6 8635 400 CFM 21 6 1 TON SYSTEM 18 000 Btu Operating on high speed 230 volts with dry coil measured external static pressure 10 Air Flow 450 CFM In the same SYSTEM used i...

Страница 24: ...m high pressure liquid It next will pass through the refrigerant drier if so equipped It is the function of the driertotrapanymoisturepresentinthesystem contaminants and large particulate matter The l...

Страница 25: ...Continued overheating of the motor windings and or cycling of the overload will eventually lead to compressor motor or overload failure Unplug and or disconnect all electrical power to the unit before...

Страница 26: ...ed from the system before recharging 2 Recover Refrigerant in accordance with EPA regulations ELECTRIC SHOCK HAZARD WARNING Turn off electric power before service or installation Extreme care must be...

Страница 27: ...igerant restrictions Partial restrictions and complete restrictions A partial restriction allows some of the refrigerant to circulate through the system With a complete restriction there is no circula...

Страница 28: ...posite port liquid line to the indoor coil Refer to refrigerant flow chart This directs the refrigerant through the filter drier and cooling capillary tube to the indoor coil In the heating mode of op...

Страница 29: ...etic type coil mounted on the reversing valve and is energized during the operation of the compressor in the heating cycle 1 Turn off high voltage electrical power to unit 2 Unplug line voltage lead f...

Страница 30: ...s to be reused protect from heat while changing valve 3 Unbraze all lines from reversing valve 4 Clean all excess braze from all tubing so that they will slip into fittings on new valve 5 Remove solen...

Страница 31: ...e voltage on the meter The compressor under these conditions will not start and will usually kick out on overload within a few seconds since the pressures in the system will not have had time to equal...

Страница 32: ...lead to the compressor body clean point of contact as a good connection is a must and the other probe in turn to each compressor terminal If a reading is obtained the compressor is grounded and must...

Страница 33: ...suction and discharge lines from the compressor and remove compressor Be certain to have both suction and discharge process tubes open to atmosphere 4 Carefully pour a small amount of oil from the su...

Страница 34: ...r death To ensure proper unit operation and life expectancy the following maintenance procedures should be performed on a regular basis 1 Air Filter To ensure proper unit operation the air filters sho...

Страница 35: ...OMPR E S S OR LOCKED ROTOR AMPS AMPS AMPERAGE DRAW AMPS INDOOR TE MPE R ATUR E S INDOOR AMBIENT TEMPERATURE F RELATIVE HUMIDITY RH INDOOR C OOL HE AT DISCHARGE AIR TEMPERATURE INDOOR F F RETURN AIR TE...

Страница 36: ...THERMISTORS RESISTANCE VALUES This Table Applies to All Thermistors 7 03 FAHRENHEIT 5 6 67 1 2KPV 5 6 67 1 72 5 1 35...

Страница 37: ...o No No No No No O K O K No Is Line Voltage present at Motor Leads Check Capacitor is Capacitor Good Replace Capacitor Motor should run Possible motor problem indicated Check motor thoroughly Yes Yes...

Страница 38: ...y Circuit problems loose Connections or bad Relays Board Replace Capacitor and or Start Assist Device Allow ample time for pressures to equalize Possible Compressor problem indicated See Compressor Ch...

Страница 39: ...Replace Reversing Valve NO NO YES YES Reversing Valve Stuck YES Replace Solenoid Coil Is the Solenoid Coil Good Is Line Voltage Present at Solenoid Valve Is Selector Switch set for Heat SYSTEM COOLS...

Страница 40: ...UCTION PRESSURE HIGH SUCTION PRESSURE LOW HEAD PRESSURE HIGH HEAD PRESSURE LOW SUCTION PRESSURE HIGH SUCTION PRESSURE LOW HEAD PRESSURE HIGH HEAD PRESSURE PROBLEM PROBLEM PROBLEM PROBLEM PROBLEM PROBL...

Страница 41: ...igurable O Cool mode active reversing valve B Heat mode active reversing valve for VPAK heat pump unit Y Coil for Cooling W Call for Heat R 24 VAC Power From Unit COOL WITH ELECTRIC HEAT GH GL O B Y R...

Страница 42: ...rgized in heating mode use B GL Call for Low Fan GH Call for High Fan RT5 Two Speeds Fan T STAT Field Provided Field Wiring R 24VAC Power From Unit Y Call for Cooling THERMOSTAT CONNECTIONS 01 PART NO...

Страница 43: ...ersing valve Energized in heating mode use B GL Call for Low Fan GH Call for High Fan RT6 Two Speeds Fan T STAT Field Provided Field Wiring R 24VAC Power From Unit Y Call for Cooling 01 PART NO REV LE...

Страница 44: ...GASKET TEMINAL COVER WASHER NUT W Call for Heating O B Reversing valve Energized in heating mode use B GL Call for Low Fan GH Call for High Fan RT6 Two Speeds Fan T STAT Field Provided Field Wiring R...

Страница 45: ...l for Low Fan GH Call for High Fan RT6 Two Speeds Fan T STAT Field Provided Field Wiring R 24VAC Power From Unit Y Call for Cooling THERMOSTAT CONNECTIONS 01 PART NO REV LEGEND BROWN RED LEGEND FOR TS...

Страница 46: ...ND Y Call for Cooling R 24VAC Power From Unit W Call for Heating GH Call for High Fan RT6 Two Speeds Fan T STAT Field Provided GL Call for Low Fan 92160401 O B Reversing valve Energized in heating mod...

Страница 47: ...CITOR COMPRESSOR GASKET TEMINAL COVER WASHER NUT W Call for Heating O B Reversing valve Energized in heating mode GL Call for Low Fan GH Call for High Fan RT6 Two Speeds Fan T STAT Field Provided Fiel...

Страница 48: ...ation removal For VPAK 24K only ACCESS PANEL RETURN AIR GRILLE Serves as an access panel to chassis and interior return air grille A field supplied 25 x 20 filter is mounted inside the hinged access d...

Страница 49: ...of this certificate will be considered to be our shipment date plus sixty days Replacement parts can be new or remanufactured Replacement parts and labor are only warranted for any unused portion of...

Страница 50: ...8 1 9 10 11 2 7 4 5 6 3 2011 VPAK 9K 18K BTU h Models 49...

Страница 51: ...17 16 12 15 13 14 2011 VPAK 9K 18K BTU h Models 50...

Страница 52: ...24 26 25 28 27 23 16 2011 VPAK 9K 18K BTU h Models 51...

Страница 53: ...20 21 22 18 19 2011 VPAK 9K 18K BTU h Models 52...

Страница 54: ...ED W FD RESTRAINT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 80017090 HEATER VPAK A NXT 2 5KW 230V 1 1 1 1 1 1 15 80017091 HEATER VPAK A NXT 3 4KW 230V 1 1 1 1 1 1 15 80017092 HEATER VPAK A NXT 5 0KW 230V...

Страница 55: ...8 9 4 2 1 6 7 5 3 2011 VPAK 24K BTU h Models 54...

Страница 56: ...18 17 16 10 14 15 23 12 13 22 21 6 20 19 11 2011 VPAK 24K BTU h Models 55...

Страница 57: ...25 14 29 30 24 26 28 2011 VPAK 24K BTU h Models 56...

Страница 58: ...33 32 31 2011 VPAK 24K BTU h Models 57...

Страница 59: ...UNAN 1 1 1 1 1 17 25014400 MOTOR MOUNT 1 1 1 1 1 1 1 1 1 1 18 80102170 MTR 1 4 4 6P CCW 1PSC 5 0 BLO WEL 1 1 1 1 1 1 1 1 1 1 19 80114100 91 SHROUD ASY VPAK 24 1 1 1 1 1 1 1 1 1 1 20 80101010 SHROUD RI...

Страница 60: ...4110 Johnstone Supply of Woodside 27 01 Brooklyn Queens Expway Woodside New York 11377 718 545 5464 800 431 1143 Reeve Air Conditioning Inc 2501 South Park Road Hallandale Florida 33009 954 962 0252...

Страница 61: ...FRIEDRICH AIR CONDITIONING CO 10001 Reunion Place Ste 500 San Antonio TX 78216 P 210 546 0500 F 210 546 0731 www friedrich com Printed in the U S A VPK ServMan L 4 11...

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