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7 Maintenance and inspection 

 

12 

We reserve the right to make technical modifications 

Rittal Support rail cutter MC3 

EN 

7

 

Maintenance and inspection 

7.1

 

Maintenance and inspection of the shear plate 

The support rail cutter normally requires minimum maintenance and has a long 
service life. If, however, impairments occur during operation so that the shear 
plate no longer returns to its initial position, this can be caused by inadequate 
lubrication or jammed swarf. 
 

 

Warning! 
The profile cut-outs of the shear plate have very sharp edg-
es! 

 

Wear protective gloves for maintenance and cleaning 
work. 

 

Also wear safety boots and safety goggles. 

 
To clean the shear plate and the interior of the cutting unit, the following pro-
cedure is possible: 

 

Fold the actuating lever (fig. 9, item 1) completely back. 

 

Loosen the two M8 bolts (fig. 9, item 2) on the lower side of the unit.  
Because these bolts pretension the return springs, they must be released al-
ternately in small steps to prevent jamming of the lower plate. 

 

Remove the shear plate from the unit from below (fig. 9, item 3).  
If the shear plate is jammed excessively, loosen the eight M10 bolts at the 
side by one half turn and press out the shear plate. 

 

Inspect the shear plate for damage and scratches or breakouts at the cutting 
edges.  

 

Clean the shear plate thoroughly, remove any adhering swarf and apply uni-
versal grease copiously on all sides. 

 

Clean the interior (fig. 9, item 4) of the cutting unit and purge with com-
pressed air. 

 

Relubricate all surfaces thoroughly with universal grease. 

 

 

Warning! 
When working with compressed air, flying parts or swarf 
can cause injuries. 

 

Wear safety goggles. 

 

Ensure no persons are in the vicinity. 

 

 

When assembling the shear plate, insert the springs in the lower holes of the 
shear plate and tighten the lower plate alternately in small steps with the two 
M10x25 bolts.  

 

If necessary, also retighten the eight bolts at the side.  
Torque for these M10 bolts, each 20-30 Nm. 

 

Check the correct functioning and the smooth-action. 

 

Содержание 4050.437

Страница 1: ...Operating instructions Support rail cutter MC3 4050 437...

Страница 2: ...r new unit for the first time and retain them to gether with the supplied Product Control Card so they can be consulted when required We wish you every success Kind regards Rittal GmbH Co KG Rittal Gm...

Страница 3: ...nit 4 1 3 General safety instructions 4 1 4 Personal safety equipment 5 1 5 Residual risks when using the unit 5 2 Intended use 6 3 Technical specifications 6 4 Unit description 6 5 Assembly and commi...

Страница 4: ...identification of situations that can result in material damage This symbol indicates an action point and shows that you should perform an operation or work step 1 2 Symbols on the unit The following...

Страница 5: ...unit cut several workpieces concurrently machine rails made of high strength steels deploy the cutting unit when parts are damaged or missing work with a blunt shear blade subject the unit to corrosi...

Страница 6: ...14 0 kg 30 8 lbs Storage temperature 30 C to 60 C 22 F to 140 F Operating temperature 10 C to 60 C 14 F to 140 F Tab 1 Technical specifications 4 Unit description The support rail cutter is a manual c...

Страница 7: ...difications 7 EN Fig 1 Overall view Legend 1 Hand lever 2 Eccentric lever 3 Front panel with profile opening 4 Guide plate 5 Metal feet with screw on points 6 Shear plate 7 Adjustable limit stop 8 Rul...

Страница 8: ...ever fig 3 item 1 and tight en Then push the labelled ruler on the shoulder of the base plate and fasten with the M10x16 bolt and washer fig 3 item 5 Now move the limit stop fig 3 item 3 on the ruler...

Страница 9: ...ace the support rail cutter into operation only when it is completely mounted permanently on a sturdy tip proof surface First specify the position of the unit on the surface and accept the fastening p...

Страница 10: ...tting Place the support rail in the appropriate profile of the guide plate and move through the cutting unit to the limit stop Ensure there is no jamming and the free movement of the profile Note Befo...

Страница 11: ...backwards fully to its initial position fig 8 item 1 Depending on the length of the workpiece it might be necessary to swivel the stop flap to the side fig 8 item 2 then remove the completed profile...

Страница 12: ...return springs they must be released al ternately in small steps to prevent jamming of the lower plate Remove the shear plate from the unit from below fig 9 item 3 If the shear plate is jammed excess...

Страница 13: ...e clean the profile openings Weekly check the correct functioning of the operating lever and of the shear blade clean the contact surface and profile openings with compressed air check the sturdy bear...

Страница 14: ...nal spare parts 8 Dismantling and disposal Wear your personal protective equipment in particular gloves and safety shoes also for the dismantling and disposal of the unit see section 1 4 Personal safe...

Страница 15: ...technical modifications 15 EN 9 Contacts For technical queries please contact Phone 49 0 2772 505 9052 E mail info rittal com Homepage www rittal com For sales or service requests please contact your...

Страница 16: ...the world here www rittal com contact RITTAL GmbH Co KG Auf dem Stuetzelberg 35745 Herborn Germany Phone 49 2772 505 0 E mail info rittal de www rittal com 08 2020 D 0100 00000215 01 EN Enclosures Pow...

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