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Eaton Fuller UltraShift
Automated Transmissions

The Eaton® Fuller® UltraShift

™

transmission uses

the four-position SmartShift control lever on the
steering column to change gears, combined with a
gear indicator on the right-hand control panel as
shown in

Fig. 8.12

. All forward shifts can be made

either manually or automatically, at the driver’s
choice. No clutch pedal is required to operate the
vehicle.

General Information, UltraShift ASW

UltraShift ASW is a six-speed medium-duty fully au-
tomated transmission used on the M106 only. Six-
speed UltraShift ASW uses a "wet" clutch system in
which the drive and driven discs rotate in a bath of
transmission fluid (Dexron III).

General Information, UltraShift DM

UltraShift DM is a ten-speed heavy-duty fully-
automated transmission used on the M112 only. Ten-

speed UltraShift DM uses a dry clutch system which

f270120

02/02/2017

1

2

3

4

5

6

8

9

10

11

12

7

To upshift manually, pull the lever up (towards you). To
downshift manually, push the lever down (away from
you).
1.

SmartShift Control Lever

2.

Slide Switch (forward driving mode switch)

3.

MAN Mode (of slide switch)

4.

AUTO Mode (of slide switch)

5.

Upshift Direction

6.

Reverse Position (of selector switch)

7.

Selector Switch

8.

Neutral Lock Button

9.

Neutral Position (of selector switch)

10. Drive Position (of selector switch)
11. Low Position (of selector switch)
12. Downshift Direction

Fig. 8.10, SmartShift Control (with Eaton Fuller

UltraShift and UltraShift PLUS)

11/11/2002

1

2

3

4

5

6

7

9

10

11

f270080

8

To upshift manually, pull the lever up (towards you). To
downshift manually, push the lever down (away from
you).
1.

SmartShift Control Lever

2.

Slide Switch

3.

MAN Mode (of slide switch)

4.

AUTO Mode (of slide switch)

5.

Upshift Direction

6.

Reverse Position (of selector switch)

7.

Selector Switch

8.

Neutral Lock Button

9.

Neutral Position (of selector switch)

10. Drive Position (of selector switch)
11. Downshift Direction

Fig. 8.11, SmartShift Control (with Mercedes-Benz AGS)

10/13/2003

f270079

1

2

To know what gear the transmission is in, look at the
current gear indicator.
1.

Gear Indicator

2.

SmartShift Control

Fig. 8.12, Shift Controls and Indicators, UltraShift

Transmissions

Drivetrain

8.15

Содержание BUSINESS CLASS M2

Страница 1: ...BUSINESS CLASS M2 Driver s Manual Part Number A24 01238 000 Publication Number STI 455 6...

Страница 2: ...3 Instruments Instrumentation Control Unit 3 1 Warning and Indicator Lights 3 3 Driver Message Center 3 8 Instruments 3 9 Overhead Instrument Panel 3 14...

Страница 3: ...Ignition Sequence When the ignition is turned on the ICU runs a self check See Fig 3 3 Observing the ignition sequence is a good way to ensure the ICU is functioning properly IMPORTANT Do not crank th...

Страница 4: ...ves active fault codes it displays them one after the other until the parking brake is released or the ignition is turned off Once the park ing brake is completely released the ICU displays the odomet...

Страница 5: ...3 1 for a list of standard and commonly used warning and indicator lamps Warning and indicator lamps illuminate in red dan ger amber caution green status advisory or blue high beam headlights active...

Страница 6: ...ure in the primary or secondary reservoir has dropped below approximately 70 psi 483 kPa Low Engine Oil Pressure Indicates the engine oil pressure is below the minimum allowable pressure BRAKE Parking...

Страница 7: ...Indicates an emissions related fault See the engine operation manual for details Vehicle ABS Momentary illumination indicates the vehicle ABS is engaged Solid illumination indicates a problem with the...

Страница 8: ...arter Turn the ignition switch back to ON wait for the lamp to go out then turn the ignition switch to START again WHEEL SPIN Wheel Spin Flashing indicates the ATC system is active or the ATC button h...

Страница 9: ...n turn the key to the OFF position for a few seconds then restart the engine and move the vehicle to a safer location On other engines the engine protection system will shut down the engine It will fi...

Страница 10: ...e sys tems are active when the indicator lamp is illumi nated Parked Screens Menus The parked screens and menus are available when the parking brake is on and no active fault codes are found See Fig 3...

Страница 11: ...dash panel or right hand control panel are not found on every vehicle They are listed here in alpha betical order to make the information easier to find Air Intake Restriction Gauge The air intake res...

Страница 12: ...ion Values Ambient Temperature Gauge The ambient temperature gauge shown in Fig 3 8 displays the in cab or outside temperature depend ing on the settings selected When the alarm is enabled the ambient...

Страница 13: ...ssure may indicate mechanical failure Bring the vehicle to a safe stop and investigate the cause to pre vent further damage Do not operate the engine until the cause has been determined and cor rected...

Страница 14: ...uel gauge is standard If equipped with an optional second fuel tank each fuel tank level is indicated on a separate gauge See Fig 3 12 Fuel Diesel Exhaust Fluid DEF Gauge EPA10 and Newer For engines t...

Страница 15: ...er numbers The metric only version shows km h exclusively Tachometer The tachometer indicates engine speed in revolutions per minute rpm and serves as a guide for shifting the transmission and keeping...

Страница 16: ...ged battery will produce only about 11 0 volts If the voltmeter shows an undercharged or over charged condition for an extended period have the charging system and batteries checked at an autho rized...

Страница 17: ...04 19 2002 f680028 1 2 1 3 4 1 Storage Area with Netting 2 C B Radio 3 Microphone Clip 4 Dome Reading Light Assembly Fig 3 16 Overhead Instrument Panel Instruments 3 15...

Страница 18: ...1 Lighting Controls 4 1 Multifunction Turn Signal Switch 4 5 Horn Controls 4 6 Powertrain Controls 4 7 AWD Controls 4 11 Braking 4 12 Adjustable Steering Column 4 12 Other Dash Mounted Controls 4 13 H...

Страница 19: ...result in a fire that could cause serious personal injury or property damage There are two new electrical modules a master mod ule located near the frontwall bulkhead module and a slave module located...

Страница 20: ...lowered the parking lights illuminate the front turn signals the cab marker and identification lights and the taillights When the paddle is raised the low beam headlights illuminate along with all th...

Страница 21: ...eadlights must be turned on before the road lights can be turned on The road lights will not illuminate if the high beam headlights are already on and switching from low beams to high beams will switc...

Страница 22: ...replace the rear dome light Fig 4 8 do the fol lowing steps 1 Press in on the lens at the four mounting tabs arrows 2 Replace the bullet type bulb and install the lens on the lamp base with the button...

Страница 23: ...er down turns on the left turn signal lights moving it up turns on the right turn signal lights When one of the turn signal lights is on a green indi cator arrow flashes at the far left or far right o...

Страница 24: ...ntarily The headlight low beams remain on continuously during high beam operation If the low beam head lights are turned off by use of the headlight switch the high beams turn off also Hazard Warning...

Страница 25: ...n will result in a temporarily uncontrolled increase in engine speed transmission damage and gear stripping could result On standard models cruise control is activated by two dash switches See Fig 4 1...

Страница 26: ...7 When the panel lights are on the HI LO icon is back lit in amber on the HI LO switch On both switches the ENG BRK legend is backlit in green when the panel lights are on Exhaust Brake Switch Option...

Страница 27: ...hicles with standard Allison On Highway Series automatic transmission the shift selector is lever activated The display mounted on the steering col umn provides four forward ranges and one reverse ran...

Страница 28: ...side wheel lock To lock the wheels together press the upper half of the rocker momentarily at the LED To turn off dif ferential lock press the upper half of the rocker again When the panel lights are...

Страница 29: ...ossible AWD Controls The AWD switch allows the driver to direct power to the steer axle For more information about transfer cases and driven steer axles see Chapter 8 AWD Operation Switch The AWD oper...

Страница 30: ...he trailer air supply valve Trailer Brake Lever The trailer brake lever hand control valve is used for applying the trailer brakes without applying the truck or tractor brakes It is usually mounted on...

Страница 31: ...ramps speed bumps curbs etc with the air springs deflated Doing this may lead to air bag separation from the piston preventing the suspension air springs from reinflating NOTICE Never exhaust air from...

Страница 32: ...e facility for testing If the ignition is turned off while the vehicle is in dump mode the power to the dump solenoid is cut off to prevent battery drain and the suspension sys tem will autofill the r...

Страница 33: ...seat back contacts the back wall It is the responsibility of the driver to adjust the seat to prevent damage to the seat and the cab inte rior All adjustment controls for a suspension seat are lo cat...

Страница 34: ...Starting 7 7 Cold Weather Starting 7 8 Starting After Extended Shutdown or Oil Change 7 9 Engine Break In 7 9 Engine Operation 7 9 Cold Weather Operation 7 10 High Altitude Operation 7 10 Engine Shutd...

Страница 35: ...imilar re quirements as specified by GHG17 requirements These vehicles are equipped with components that increase fuel efficiency and reduce GHG emissions Components may include but are not limited to...

Страница 36: ...y require a driver activated parked regen When this occurs the DPF lamp illuminates indicating that a regen is required The driver must either bring the vehicle up to highway speed to increase the loa...

Страница 37: ...lamp blinks while the CHECK en gine lamp is illuminated initiate a parked regen im mediately in order to prevent an engine derate If the red STOP engine lamp illuminates with the blinking DPF lamp an...

Страница 38: ...ication Fuel DEF Gauge The diesel fuel and DEF levels are measured in a dual purpose gauge See Fig 7 10 Fuel level is indicated at the top of the gauge Below the fuel level a low fuel warning lamp ill...

Страница 39: ...Service Solid Flashing Flashing CHECK CHECK Flashing INDICATOR LAMP S Indicator Lamp Message s Diesel Particulate Filter Condition Required Action capacity STOP See Engine Operator s Manual for compl...

Страница 40: ...uel refill is detected DEF Contamination or SCR Tampering NOTICE Once contaminated DEF or tampering has been detected the vehicle must be taken to an autho rized service facility to check the SCR syst...

Страница 41: ...2 ULTRA LOW SULFUR DIESEL FUEL ONLY E F DEF F E A C 1 2 A Green bars DEF level indicators B One bar illuminated amber DEF very low refill DEF C One bar flashing red DEF empty refill DEF 1 Low Fuel Wa...

Страница 42: ...lluminate NOTE The length of time the WAIT TO START lamp remains illuminated depends on the ambi ent temperature The lower the ambient tem perature the longer the lamp will be illuminated NOTE If the...

Страница 43: ...th an emission after treatment system that is compliant with EPA regulations depending upon local statutory emissions guidelines NOTICE It is extremely important that the following guide lines be foll...

Страница 44: ...serve when operating in cold weather Check for cracks in the batteries for corrosion of the terminals and for tightness of the cable clamps at the terminals Charge the batteries to full capacity Repla...

Страница 45: ...mit maintaining a con stant speed such as in heavy traffic or on roads that are winding icy snow covered slippery or roads with a loose driving surface Failure to fol low this precaution could cause a...

Страница 46: ...l on automatic and manual transmission or Press down the clutch pedal on manual transmission only 2 2 Push the PAUSE button on the transmis sion shift knob 3 To resume a preselected cruise speed push...

Страница 47: ...d with the principles outlined in this chapter Refer to the engine manufac turer s operation manual for details of their particular engine brake product WARNING To avoid injury from loss of vehicle co...

Страница 48: ...rake from operating Vehicles equipped with ABS have the ability to turn the engine brake off if wheel slip is detected The engine brake will automatically turn back on once wheel slip is no longer det...

Страница 49: ...the exhaust pipe When the driver s foot is not on the accelerator pedal and the upper half of the exhaust brake switch is pressed in with the amber light on the switch illuminated an air cylinder shu...

Страница 50: ...are ad ditionally affected controlled or governed by engine speed through transmission gear selection The Alli son MD3060 transmission has automatic downshift ing when the exhaust brake is requested...

Страница 51: ...Pacbrake exhaust brakes used with the Allison World Transmission MD series are interfaced with the transmission electronic control module ECM An exhaust brake enabled transmission ECM will usually pro...

Страница 52: ...t Transmissions 8 9 Eaton Fuller AutoShift Automated Transmissions 8 12 Freightliner SmartShift Shift Control 8 14 Eaton Fuller UltraShift Automated Transmissions 8 15 Eaton Fuller UltraShift PLUS Aut...

Страница 53: ...ulting in early clutch failures Never use the clutch to hold a vehicle on a hill Coasting With the Clutch Released pedal down and the Transmission in Gear WARNING Do not coast with the clutch released...

Страница 54: ...ake failure Clutch Lubrication The release bearing should be lubricated at frequent intervals See Group 25 of the Business Class M2 Maintenance Manual for intervals and procedures NOTICE Failure to lu...

Страница 55: ...sions under the heading Without Park Posi tion With Auto Apply Parking Brake 1 Bring the vehicle to a complete stop using the service brake 2 Ensure that the engine is at low idle rpm 3 Put the transm...

Страница 56: ...from a forward range to reverse or from reverse to a forward range NOTICE Extended idling in reverse may cause transmis sion overheating and damage Do not idle in reverse for more than 5 minutes Se l...

Страница 57: ...D drive Allison MD Series Refer to the Allison website for additional information www allisontransmission com Safety Precautions WARNING Do not leave the vehicle unattended with the en gine running I...

Страница 58: ...ehicle brakes un less an auxiliary system to apply the parking brake is installed WARNING Do not coast in neutral Coasting in neutral can cause an accident possibly resulting in severe personal injury...

Страница 59: ...il the desired range is shown on the display Pressing the down arrow continuously causes the range position to con tinue to go down until the button is released or the lowest range is attained When th...

Страница 60: ...ve five forward speeds and one re verse See Fig 8 3 for the shift pattern Eaton Fuller 6 speed FS and FSO models are fully synchronized They have six forward speeds and one reverse See Fig 8 4 for the...

Страница 61: ...onal information www roadranger com General Information Range Shift Eaton Fuller 9 Speed Models Eaton Fuller 9 speed range shift models are not syn chronized They have nine forward speeds and two reve...

Страница 62: ...always use low gear when starting to move the vehicle When operating on highway with no load or under ideal conditions use first gear when start ing to move the vehicle For all conditions use the high...

Страница 63: ...the gear shift lever in neutral See Fig 8 8 for the shift pattern Start the engine and bring the air system pressure up to 95 to 125 psi 655 to 862 kPa 2 Position the range preselection lever down int...

Страница 64: ...ng Be seated in the driver s seat Place the transmission in neutral Set the parking brakes Press the clutch pedal if equipped down to the floor The AutoShift ASW is an automated 6 speed Eaton Fuller t...

Страница 65: ...heading Manual Mode below Manual Mode When the transmission is in manual mode the driver must select the appropriate gear using the shift but tons on the push button shift selector To upshift in MANU...

Страница 66: ...ightliner SmartShift Shift Control General Information SmartShift The SmartShift transmission control is an electronic transmission control device It is installed with the following transmissions Eato...

Страница 67: ...lever down away from you 1 SmartShift Control Lever 2 Slide Switch forward driving mode switch 3 MAN Mode of slide switch 4 AUTO Mode of slide switch 5 Upshift Direction 6 Reverse Position of selecto...

Страница 68: ...ond gear On both six speed Ultrashift ASW and ten speed Ultrashift DM the driver can select to start up in first No other start gear is available 6 On a level grade release the service brake and press...

Страница 69: ...new target gear the gear indicator flashes the number of the new gear When the shift is complete the new gear displays solid without flashing Automatic Mode AUTO In automatic drive mode AUTO upshifts...

Страница 70: ...When the vehicle is moving at the proper speed reverse can be engaged On ten speed UltraShift DM only if necessary to rock the vehicle use the selector switch to shift back and forth at low speed bet...

Страница 71: ...ng over speed the UltraShift TCU will override the cur rent gear setting and upshift to prevent engine damage To enhance engine braking downshifts are per formed at higher rpm than normal If L is sele...

Страница 72: ...alerts take place The TRANS TEMP light comes on The gear indicator displays CA A warning tone sounds at one second intervals The alerts continue until the clutch cools the throttle is released or the...

Страница 73: ...the transmission 5 Release the parking brake 6 Release the service brake and apply the accel erator Power Down 1 Select Neutral on the shift control NOTE If the gear display does not show a solid N n...

Страница 74: ...al apply the service brakes and select the desired mode again Manual Mode Override The system is equipped with a manual mode over ride function If the vehicle is being back driven for example descendi...

Страница 75: ...osed engaged 3 Release the throttle pedal The vehicle will con tinue moving at governed low engine idle speed Exiting Creep Mode To exit Creep Mode apply the throttle pedal to accel erate temporarily...

Страница 76: ...t and try to maintain the current gear If the vehicle comes to a stop in the sand it may be necessary to back up prior to attempt ing forward movement ATC Mud Snow Mode To select the mud snow mode dep...

Страница 77: ...TCU can direct all forward shifts in response to driving conditions and the driver s pressure on the brake and throttle ped als To know which gear the transmission is in look at the round current gear...

Страница 78: ...rdless of the position of the shift lever If you do not set the parking brake the ve hicle could roll and cause an accident resulting in death serious personal injury or property damage 4 Turn the ign...

Страница 79: ...N downshift as nec essary to prevent lugging the engine when speed is resumed If the vehicle comes to a complete stop the TCU resets the transmission to neutral NOTE A downshift request will be refuse...

Страница 80: ...available the transmission upshifts and the new gear displays on the gear indicator As in a manual transmission upshifting too early causes engine lugging and uneven operation To achieve smooth operat...

Страница 81: ...e Meritor driver controlled differential lock feature side to side wheel lock traction control or traction equalizer is available on single drive or dual drive rear axles It is available on both axles...

Страница 82: ...the differential and or lead to loss of vehicle control causing personal injury and property damage Lock the wheels only when the vehicle is standing still or moving at very low speed less than 5 mph...

Страница 83: ...he rocker at the double axle icon IMPORTANT The interaxle lock rocker switch is guarded to prevent unintentional switch activa tion This switch does not have a diagnostic blink function when inactive...

Страница 84: ...begins to blink dur ing normal operation when the switch has not been activated this indicates an error condition Bring the vehicle to an authorized Freightliner service facility as soon as possible...

Страница 85: ...Steer Axle Engaged Steer Axle Range Traction Conditions Applicable Vehicle Speeds Traction Conditions Applicable Vehicle Speeds HIGH RANGE Most normal driving conditions such as dry or wet pavement o...

Страница 86: ...e the LO RANGE Engaging PTO Some vehicles are equipped with a PTO mounted to a Meritor MTC transfer case For these vehicles en gage the PTO only when the transfer case is in neu tral the transmission...

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