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PCB Manufacturing Specifications

Tower KW2xDxxx Hardware Reference Manual, Rev. 0.2 

Freescale Semiconductor

4-3

Laminate - The base laminate material (laminate) must be FR4. If the laminate material were 
changed the RF electrical characteristics may change and degrade RF performance.

Copper Foil - 

— Top and Bottom copper layers must be 1 oz. copper

— Interior layers must be 1oz. copper

Plating - All pad plating must be Hot Air Levelling (HAL)

4.4

Solder Mask

The solder mask must meet the following requirements: 

Solder mask type: Liquid Film Electra EMP110 or equivalent

Solder mask thickness: 10 – 30 µm

4.5

Silk Screen

The silk screen must meet the following requirements:

Silkscreen color: White

Silkscreen must be applied after application of solder mask if solder mask is required

The silkscreen ink must not extend into any plated-thru-holes

The silk screen must be clipped back to the line of resistance

4.6

Electrical PCB Testing

All PCBs must be 100 percent tested for opens and shorts

Impedance Measurement - An impedance measurement report is not mandatory

4.7

Packaging 

Packaging for the PCBs must be the following requirements:

Finished PCBs must remain in panel

Finished PCBs must be packed in plastic bags that do not contain silicones or sulphur materials. 
These materials can degrade solderability.

4.8

Hole Specification/Tool Table

See the 

ncdrill-1-4.tap

 file included with the Gerber files and the 

FAB-27694.pdf

 file.

Содержание KW2xD Series

Страница 1: ...Document Number TWR KW2xDxxxHWRM Rev 0 2 10 2013 Tower KW2xDxxx Hardware Reference Manual ...

Страница 2: ...ed for each customer application by customer s technical experts Freescale Semiconductor does not convey any license under its patent rights nor the rights of others Freescale Semiconductor products are not designed intended or authorized for use as components in systems intended for surgical implant into the body or other applications intended to support or sustain life or for any other applicati...

Страница 3: ...ns 2 4 Chapter 3 TWR KW2xDxxx 3 1 TWR KW2xDxxx Overview 3 1 3 1 1 PCB Board Features 3 1 3 1 2 Form Factor 3 1 3 1 3 Board Level Specifications 3 3 3 2 Functional Description 3 4 3 2 1 RF Performance and Considerations 3 5 3 2 2 Clocks 3 6 3 2 3 Power Management 3 7 3 2 4 TWR KW2xDxxx Peripheral Functions 3 9 3 2 4 1 Serial FLASH SPI Interface 3 9 3 2 4 2 TWRPI Connectors J9 and J10 3 10 3 2 4 3 J...

Страница 4: ...xx Hardware Reference Manual Rev 0 2 iv Freescale Semiconductor 4 4 Solder Mask 4 3 4 5 Silk Screen 4 3 4 6 Electrical PCB Testing 4 3 4 7 Packaging 4 3 4 8 Hole Specification Tool Table 4 3 4 9 File Description 4 4 ...

Страница 5: ...g Automation This product is a cost effective solution that matches or exceeds competitive solutions Audience This manual is intended for system designers Organization This document is organized into the following chapters Chapter 1 Safety Information Highlights some of the FCC requirements Chapter 2 TWR KW2xDxxx Development Platform Overview and Description Provides an overview of the boards that...

Страница 6: ...fic Medical 2 4 GHz radio frequency band JTAG Joint Test Action Group LGA Land Grid Array MAC Media Access Controller MCU Microcontroller Unit PCB Printed circuit board PiP Platform in Package PWM Pulse width modulation RCM Remote Control Module REM Remote Extender Board RTS Request to Send SMA Connector SubMiniature version A connector SoC System on Chip SPI Serial Peripheral Interface SSI Synchr...

Страница 7: ...vice may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation 1 1 3 Exposure Limits This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment The antenna s used for this equipment must be installed to provide a separation distance of at least 8 inches 20cm from all perso...

Страница 8: ...ptible d en compromettre le fonctionnement 1 3 Electrostatic Discharge Considerations Although damage from electrostatic discharge ESD is much less common on these devices than on early CMOS circuits normal handling precautions should be used to avoid exposure to static discharge Qualification tests are performed to ensure that these devices can withstand exposure to reasonable levels of static wi...

Страница 9: ...th 32 MHz reference oscillator crystal RF circuitry including antenna and supporting circuitry The board is a standalone with a software stack to implement an IEEE 802 15 4 Standard platform solution The following list summarizes the features of the TWR KW21D256 board Provides compact reference design for device footprint and RF layout Provides pre designed MKW21D256 hardware device and function P...

Страница 10: ...functionality are available to complement the TWR KW2xDxxx platform and these are provided as codebases within BeeKit 2 2 Features The TWR KW2xDxxx development platform is built around Freescale s concept of a standalone Tower System Modular Development Platform that contains either the MKW21D256 device or the MKW24D512 device and all necessary I O connections for use as a self contained board or ...

Страница 11: ...a and SMA RF port Selectable power sources 32 MHz reference oscillator 32 kHz reference oscillator Pre certified 2 4 GHz frequency band of operation ISM Programmable frequency clock output CLK_OUT External Serial flash for Over the air Programming OTP support General purpose TWRPI connector Interfaces SPI UART and I2 C interface configurations ADC and GPIO configurations Integrated open standard s...

Страница 12: ... this occurs do not allow Windows to automatically search for and install the drivers Instead select manual installation and steer Windows to the following directory C Program Files Freescale Drivers Follow the instructions as they appear on the screen to complete driver installation NOTE If installing the BeeKit software package to another drive or directory indicate the Drivers directory created...

Страница 13: ...nt and can be used in the following modes Simple standalone evaluation platform Daughtercard to other Development Platform boards Tower System Mothercard to an application specific dauhtercard could be a TWRPI card 3 1 1 PCB Board Features The TWR KW2xDxxx provides the following features Freescale s Tower System form factor 4 Layer metal 0 062 inch thick FR4 board LGA footprint and power supply by...

Страница 14: ...d are intended to plug into matching receptacles on the TWRPI standard Headers J17 and J18 Both headers have standard 0 10in 2 54 mm pin spacing J17 and J18 are 3x4 pin Both are pin headers mounted on the Top side of the board and are intended to have the capability for SPI TWR_Elevator Selector J17 and UART1 TWR_Elevator Selector J18 Headers J19 J20 J21 and J24 Headers have standard 0 10in 2 54 m...

Страница 15: ... Side Component Side Footprint 3 1 3 Board Level Specifications Table 3 1 TWR KW2xDxxx Specifications Parameter Units Notes Conditions MIN TYP MAX General Size PCB X Y 90 x 80 6 3 54 x 3 175 mm inches Layer build PCB 1 57 0 062 mm inches 4 Layer Dielectric material PCB FR4 Power Current consumption Transmit Receive 18 20 18 20 mA Board level measured at J2 Radio TX Nominal power MCU Radio RX mode ...

Страница 16: ...nominal 0 dBm and temperature 25 C Trap filter is needed 3rd harmonic 50 40 dBm Measured with output power set to nominal 0 dBm and temperature 25 C Trap filter is needed Regulatory Approval FCC Product is approved accordingly to the FCC part 15 standard CE ETSI Product is approved accordingly to the EN 300 328 V1 7 1 2006 10 standard CE EMC Product is approved accordingly to the EN 301 489 1 V1 6...

Страница 17: ...ation and full spread spectrum encoding and decoding Key specifications for MKW2XDXXX are Nominal output power is 0 dBm with 10 dBm max Programmable output power from 30 dBm to 10 dBm measured at the package pin Frequency range is 2360 to 2480 MHz Includes both ISM and MBAN bands Receiver sensitivity 102 dBm typical 1 PER for 20 byte payload packet measured at the package pin Differential bidirect...

Страница 18: ...Hz oscillator frequency signal CLK_OUT PTA18 can optionally be programmed to provide a buffered output clock signal The TWR KW2xDxxx has provision for injecting an external 32 MHz clock source as an alternative to use of the onboard crystal The crystal Y1 should be removed C20 must be mounted The external 32 MHz source is connected to 2 pin header J5 the frequency accuracy of the external source m...

Страница 19: ...ations Board can be supplied through the mini USB type B connector J15 which provides P5V_USB to J1 1 2 Board can be supplied through the micro USB AB J6 TWR KW24D512 only providing P5V_KW24_USB to J27 1 2 and VOUT33 to J3 2 3 Board can be supplied through the TWR System Elevator headers which provides either 3 3V_ELEV or 5V_ELEV to header J1 3 4 or J1 5 6 respectively Board can be supplied from a...

Страница 20: ...e memory is useful for over the air programming OTAP and for storage of non volatile system data or parameters Figure 3 7 shows the memory circuit Memory power supply is V_MCU Discrete pullup resistors for the SPI port are provided The SPI can be shared with another peripheral with the TWRPI J10 connector an additional IO signal would be required as a chip enable CS or SS for the peripheral The no...

Страница 21: ...g on power supply configuration this voltage may supply the TWRPI card from the TWR KW2xDxxx See Section 3 2 3 Power Management Peripherals IO to the TWR KW2xDxxx and the TWRPI card supply should use this same voltage avoiding potential damage The pin definitions for the primary header J9 and the secondary header J10 are shown in Table 3 3 TWRPI 20 Pin Primary Connector and Table 3 4 TWRPI 20 Pin ...

Страница 22: ...24D512 Pin Name Description 1 GND Board ground 2 GND Board ground 3 PTD2 I2C SCL 4 PTD3 I2C SDA 5 GND Board ground 6 GND Board ground 7 GND Board ground 8 GND Board ground 9 PTB17_TWRPI SPI MISO Master Input Slave Output 10 PTB16_TWRPI SPI MOSI Master Output Slave Input 11 PTB10_TWRPI SPI SS Slave Select 12 PTB11_TWRPI SPI CLK R_SClock 13 GND Board ground 14 GND Board ground 15 GPIO1 GPIO GPIO0 IR...

Страница 23: ...The TWR KW2xDxxx has the capability to support an UART1 connection trough TWR_ELEV with another TWR System to configure shunt J17 pin 1 2 UART1_TX pin 4 5 UART1_RX 7 8 UART1_CTS and pin 10 11 UART1_RTS See Figure 3 8 UART0 LED Select J19 J20 J21 J24 The TWR KW2xDxxx has the capability to support the Blue LEDs on board to configure shunt J19 pin 2 3 PTD4_LED J20 pin 2 3 PTD5_LED J21 pin 2 3 PTD6_LE...

Страница 24: ...21D256 Non USB UART2 Support TWR MK21D256 Board Only The MKW21D256 device does not support the USB interface and instead makes use of UART2 port functionality In this case resistors are placed configuring UART2 use for both the TWRPI connector and TWR elevator interface see Figure 3 1 TWR KW2xDxxx Connector and Header Details UART2 Non USB Select J27 is open shunt J3 1 2 supply voltage required th...

Страница 25: ...cation FCP FIUO PUBI C TWR KW24D512 C Thursday August 22 2013 POWER SUPPLY 4 8 X ___ ___ Drawing Title Size Document Number Rev Date Sheet of Page Title ICAP Classification FCP FIUO PUBI C TWR KW24D512 C Thursday August 22 2013 POWER SUPPLY 4 8 X ___ ___ Drawing Title Size Document Number Rev Date Sheet of Page Title ICAP Classification FCP FIUO PUBI C TWR KW24D512 C Thursday August 22 2013 POWER ...

Страница 26: ...CLK UART0_CTS UART0_COL FTM0_CH5 33 PTA1 JTAG_TDI EZP_DI UART0_RX FTM0_CH6 34 PTA2 JTAG_TDO TRACE_SWO EZP_DO UART0_TX FTM0_CH7 35 PTA3 JTAG_TMS SWD_DIO UART0_RTS FTM0_CH0 36 PTA4 LLWU_P3 NMI EZP_CS FTM0_CH1 37 PTA18 EXTAL0 FTM0_FLT2 FTM_CLKIN0 39 PTA19 XTAL0 FTM1_FLT0 FTM_CLKIN1 LPTMR0_ALT1 40 PTC4 LLWU_P8 SPI0_PCS0 UART1_TX FTM0_CH3 CMP1_OUT 4 PTC5 LLWU_P9 SPI0_SCK LPTMR0_ALT2 I2S0_RXD0 CMP0_OUT ...

Страница 27: ...PTB16_TWRPI PTE0_TWRPI PTE3_TWRPI PTE1_TWRPI PTE3 PTE2 PTE2_TWR PTE3_TWR PTE2_TWRPI PTD4_LED PTD5_LED PTD4_TWR PTD5_TWR PTE0_TWR PTE1_TWR PTD5 PTD4 PTE0 PTE1 PTD6_LED PTD6_TWR PTD6 PTD7_LED PTD7_TWR PTD7 PTB17_TWRPI PTB16_TWRPI PTB11_TWRPI PTB10_TWRPI PTA19 PTE4 Drawing Title Size Document Number Rev Date Sheet of Page Title ICAP Classification FCP FIUO PUBI C TWR KW24D512 C Thursday August 22 201...

Страница 28: ...C TWR KW24D512 C Thursday August 22 2013 OpenSDA 7 8 ___ ___ X D9 ORANGE A C TP101 U14 TXS0101 VCCA 1 GND 2 A 3 B 4 OE 5 VCCB 6 R560 10K GND2 GND1 Y3 8MHZ 1 2 3 4 R110 10 0K U4C 74LVC125ADB 9 8 10 R94 0 TP509 TP102 R90 1 0K TP105 TP103 R26 10 0K R46 330 D12 MSS1P3L A C C33 0 1UF TP510 R104 220 R91 1 0K R108 10 0K DNP L7 330 OHM 1 2 R112 27K DNP TP511 R88 1 0K R25 10 0K R562 100K J30 HDR 1X2 1 2 R1...

Страница 29: ...8 C26 AN11 C27 AN10 C28 AN9 C29 AN8 C30 GND_29 C31 GPIO29 UART2_DCD C32 TMR9 C33 TMR8 C34 GPIO30 UART3_DCD C35 3 3V_13 C36 PWM11 C37 PWM10 C38 PWM9 C39 PWM8 C40 UART2_RXD TSI0 C41 UART2_TXD TSI1 C42 UART2_RTS TSI2 C43 UART2_CTS TSI3 C44 UART3_RXD TSI4 C45 UART3_TXD TSI5 C46 UART3_RTS CAN3_RX C47 UART3_CTS CAN3_TX C48 GND_30 C49 LCD_D4 LCD_P4 C50 LCD_D5 LCD_P5 C51 LCD_D6 LCD_P6 C52 LCD_D7 LCD_P7 C5...

Страница 30: ...xxx Tower KW2xDxxx Hardware Reference Manual Rev 0 2 3 18 Freescale Semiconductor Figure 3 9 TWR KW24D512 Reference Board PCB Component Location Top View Figure 3 10 TWR KW24D512 Reference Board PCB Test Points ...

Страница 31: ...xDxxx Tower KW2xDxxx Hardware Reference Manual Rev 0 2 Freescale Semiconductor 3 19 Figure 3 11 TWR KW24D512 Reference Board PCB Layout Top View Figure 3 12 TWR KW24D512 Reference Board PCB Layout Bottom View ...

Страница 32: ... R555 DNP 10 0K RES MF 10 0K 1 16W 1 AEC Q200 0402 VISHAY INTERTECHNOLOGY CRCW040210K0FKE D 8 4 C9 C11 C4 3 C46 1000pF CAP CER 1000PF 50V 5 C0G 0402 MURATA GRM1555C1H102JA0 1D 9 1 C15 33PF CAP CER 33PF 50V 5 C0G 0402 VENKEL COMPANY C0402C0G500 330JN E 10 2 C18 C20 DNP 10PF CAP CER 10PF 50V 5 C0G 040210PF AVX 04025A100JAT2A 11 2 C17 C45 10PF CAP CER 10PF 50V 5 C0G 040210PF AVX 04025A100JAT2A 12 1 C...

Страница 33: ...X3 TH 100MIL CTR 335H AU 95L SAMTEC TSW 103 07 S D 29 5 J3 J19 J20 J21 J24 HDR TH 1X3 HDR 1X3 TH 100MIL SP 339H AU 100L SAMTEC TSW 103 07 G S 30 1 J4 SMA CON SMA EDGE 0 062IN 50 OHM FEMALE 18GHZ JOHNSON COMPONENTS INC 142 0701 851 31 4 J5 J28 J29 J30 HDR 1X2 HDR 1X2 TH 100MIL SP 330H SN 115L SAMTEC TSW 102 23 T S 32 1 J6 DNP for TWR KW21D2 56 MICRO USB AB 5 CON 1X5 USB_MICRO_AB_RECEPTACLE RA SMT 0...

Страница 34: ...23 ON SEMICONDUCTOR MMBT2484LT1G 46 14 R1 R2 R4 R6 R8 R15 R20 R60 R63 R78 R 79 R80 R8 1 R82 0 DNP RES MF ZERO OHM 1 16W 5 0402 ROHM MCR01MZPJ000 47 1 R5 200K DNP RES MF 200K 1 16W 5 0402 YAGEO AMERICA RC0402JR 07200KL 48 3 R7 R21 R2 2 4 7K RES MF 4 7K 1 16W 5 0402 YAGEO AMERICA RC0402JR 074K7L 49 1 R9 10K RES MF 10K 1 16W 5 0402 VISHAY INTERTECHNOLOGY CRCW040210K0JNE D 50 1 R10 330 RES MF 330 OHM ...

Страница 35: ...E A 61 7 R88 R89 R 90 R91 R9 2 R93 R55 1 1 0K RES MF 1 0K 1 16W 1 0402 KOA SPEER RK73H1ETTP1001F 62 4 R100 R105 R107 R56 0 10K RES MF 10K 1 10W 5 0603 KOA SPEER RK73B1JTTD103J 63 1 R104 220 RES MF 220 OHM 1 10W 5 0603 KOA SPEER RK73B1JTTD221J 64 1 R106 27K RES MF 27K 1 16W 5 0402 VISHAY INTERTECHNOLOGY CRCW040227K0JNE D 65 1 R109 15K RES MF 15 0K 1 16W 1 0402 BOURNS CR0402 FX 1502GLF 66 1 R111 1K ...

Страница 36: ...5 73 1 U3 for TWR KW21D2 56 MKW21D25 6 IC MCU XCVR 2 4GHZ 64KB RAM 256KB FLASH USB 1 8 3 6V LGA56 FREESCALE SEMICONDUCTOR MKW21D256VHA5 74 1 U4 74LVC125A DB IC BUF QUAD TS 1 2 3 6V SSOP14 NXP SEMICONDUCTORS 74LVC125ADB 75 1 U6 PK20DX128 VFM5 IC MCU FLASH 128KB 50MHZ 1 71 3 6V QFN32 FREESCALE SEMICONDUCTOR MK20DX128VFM5 76 1 U7 MIC2005 0 8YM6 IC LIN SW PWR 0 8A 2 5 5 5V SOT23 6 MICREL MIC2005 0 8YM...

Страница 37: ...MURATA LDB212G4005C 001 83 3 TL1 TL2 TL3 TESTLOOP TEST POINT PAD SIZE 3 4MM X 1 8MM SMT KEYSTONE ELECTRONICS 5015 84 3 TP25 TP26 TP507 TESTLOOP _BLACK TEST POINT PC MULTI PURPOSE BLK TH KEYSTONE ELECTRONICS 5011 85 1 U13 AT45DB161 E SSHD IC FLASH 16MBIT 85MHZ 2 5 3 6V SOIC8 ATMEL AT45DB161E SSHD T 86 1 U14 TXS0101 IC VXLTR 1BIT 1 65 3 6V 2 3 5 5V SOT23 6 TEXAS INSTRUMENTS TXS0101DBVR Table 3 5 Bil...

Страница 38: ...TWR KW2xDxxx Tower KW2xDxxx Hardware Reference Manual Rev 0 2 Freescale Semiconductor 3 26 ...

Страница 39: ...atory UL Flammability Rating The level is 94V 0 http www ul com plastics flame html The UL information must be stamped on the back of the PCB solder mask NOTE A complete set of design files is available for the TWR KW2xDxxx Development hardware at the Freescale web site http www freescale com zigbee under reference designs It is recommended that this design or one of a number of other reference de...

Страница 40: ... CRITICAL Dielectric and copper thicknesses and spacing must not be changed follow the stackup see Figure 4 1 information is provided with the reference design Figure 4 1 TWR KW2xDxxx PCB Stackup Cross Section Four Layer Solder mask is required Silk screen is required 4 2 Panelization The panel size can be negotiated depending on production volume 4 3 Materials The PCB composite materials must mee...

Страница 41: ... silk screen must meet the following requirements Silkscreen color White Silkscreen must be applied after application of solder mask if solder mask is required The silkscreen ink must not extend into any plated thru holes The silk screen must be clipped back to the line of resistance 4 6 Electrical PCB Testing All PCBs must be 100 percent tested for opens and shorts Impedance Measurement An impeda...

Страница 42: ...oad include Design Gerber and PDF files Gerber files are RS 274x format Not all files included with the Gerber files are for PCB manufacturing PDF files included are FAB 27694 pdf Board fabrication drawing GRB 27694 zip Metal layers solder mask solder paste and silk screen SPF 27694 pdf Schematic Design files are in Allegro format with OrCAD schematic capture ...

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