Franklin VFD 1 Скачать руководство пользователя страница 3

 

ATTENTION INSTALLER: PLEASE READ AND FOLLOW THESE INSTALLATION GUIDELINES.  

FAILURE TO FOLLOW INSTALLATION GUIDELINES MAY VOID WARRANTY.

     

A drive is a sensitive piece of power electronics that, when installed properly, will provide you with years of trouble-free operation.

While our drives have many built-in protective features, if the installation or application is incorrect, failures due to improper 

protection or installation will not be covered under warranty. To avoid this ugly situation we have developed the Drive Installation 

ABC’s. Know these basic ABC’s with every drive you purchase. An incorrectly applied or installed inverter can result in system 

malfunction or reduction in product life as well as component damage. You must read and understand the manual thoroughly 

before proceeding.

 

Installation Precautions

1) Handle the VFD with care to prevent damage to 

  the plastic components. Do not hold the VFD by 

  the front cover.

2) Do not mount the VFD in a location with vibration 

  (level higher than 5.9 m/sec2) such as installing the

  VFD on a press or other moving equipment.

3) Install in a location where temperature is within the

  permissible range.

4) The VFD can be hot during operation. Install it on 

  a non-combustible surface.

5) Mount the VFD on a flat, vertical, and level surface.

  VFD orientation must be vertical (top up) for proper heat 

  dissipation. Also leave sufficient clearances around the 

  VFD. Increase minimum clearance by one inch for 50~75 HP 

  VFDs, by two inches for 100~150 HP VFDs, by three inches 

  for 200~300 HP VFDs, by four inches for 350~700 HP VFDs 

  to provide sufficient cooling airflow.

6) Do not mount the VFD in direct sunlight or near other 

  heat sources.

7) The VFD should be mounted in a Pollution Degree 

  2 environment. If the VFD is going to be installed 

  in an environment with a high probability of dust, 

  metallic particles, mists, corrosive gases, or other 

  contaminates, the VFD must be located inside the 

  appropriate electrical enclosure of the proper NEMA 

  or IP rating.

8) When two or more VFDs are installed or a ventilation 

  fan is mounted in the VFD panel, the VFD and 

  ventilation fan must be installed in proper positions 

  to keep the internal ambient temperature of the VFD 

  below the permissible value. If they are installed in 

  improper positions, the ambient temperature of the 

  VFD will rise.

9) Install the VFD using screws or bolts to ensure the 

  VFD is firmly fastened. 

 

The ABC’s:

 

Form CVFDW1 - Ver. 2   Franklin Electric Warranty Registration Form for Variable Frequency Drives

 

Franklin Electric cannot provide technical support until the installer completes this form and files it with Franklin Technical Support. Only Franklin certified 

personnel may use this form for Franklin (Titan) Variable Frequency Drives. 

 

Date of start-up 

           

 

VFD 1 

VFD 2 

VFD 3 

Part # 

      

      

      

Serial # 

      

      

      

INSTALLATION INFORMATION 

Motor Data

 

Insulation Class/Rated Voltage

 

     

Horsepower/Full Load Amperage

 

HP/                    FLA

Service Factor/RPM

 

Application

 

Torque

 

constant         

variable

 

constant         

variable

 

constant         

variable

 

Input phase

 

three-phase

single-phase

 

Description

(i.e. pump jack, centrifuge, fan, blower, etc.)

 

Maximum & Minimum

Environmental Temperature

 

°F  

Distances in feet from VFD          

       

 to motor    

to service

transformer

 

       

         

         

Startup information

 

VFD Output Current Parameter

 Reading @ Max Speed

 

 Amps

 

Speed control

 

Keypad

0-10V

 

Potentiometer

4-20mA

Communication Card

 

 

 

           

Enclosure NEMA rating

 

1    

3R    

12    

4 or 4X

1    

3R    

12    

4 or 4X

1    

3R    

12    

4 or 4X

Check proper wiring & grounding   

YES 

YES 

YES 

VFD parameters set according

to quick start guide?

INSTALLER INFORMATION 

 

PURCHASER INFORMATION 

Name 

 

Phone 

 

Company/Address 

 

 

Installation date 

Install Location 

Purchase date 

PO # 

Date of start-up 

Date of start-up 

 to motor    

to service

transformer

 to motor    

to service

transformer

Input Voltage on VFD terminals

R, S, & T

 

         

 R-S

         

 S-T

         

 R-T

 

         

         

         

 

         

       

         

 

 R-S

 S-T

 R-T

 R-S

 S-T

 R-T

PID

Keypad

0-10V

Potentiometer

4-20mA

Communication Card

PID

Keypad

0-10V

Potentiometer

4-20mA

Communication Card

PID

VFD enclosed by?

Enclosure dimensions in inches

 

Cooling Fan/AC Unit Size

         

 H

         

 W

         

 D

         

 H

         

 W

         

 D

         

 H

         

 W

         

 D

/

V

 

Ins.

 

     /

V

 

Ins.

     /

V

 

Ins.

HP/                    FLA

HP/                    FLA

SF/                  RPM

 

 

SF/                  RPM

 

 

SF/                  RPM

 

Max:

°F  

Min:

°F  

Max:

°F  

Min:

°F  

Max:

°F

 

Min:

  (see manual

for parameter)

 Amps

 

  (see manual

for parameter)

 Amps

 

  (see manual

for parameter)

Environmental Conditions

(Please select all applicable conditions)

 

 

 

 

 

Indoor

Dirt/Debris

Outdoor

Moisture

Direct Sunlight

Chemicals

YES

NO

 

YES

NO 

YES

NO

 

Please complete the fields below if the VFD is installed in an enclosed package that was not built by Franklin Electric.

Indoor

Dirt/Debris

Outdoor

Moisture

Direct Sunlight

Chemicals

Indoor

Dirt/Debris

Outdoor

Moisture

Direct Sunlight

Chemicals

Franklin Customer

Not

Enclosed

 

Fan

 

(In.)

/

 AC

 

(BTU)

 

Fan

 

(In.)

/

 

AC

 (BTU)

 

Fan

 

(In.)

/

 AC

 (BTU)

x

a

F

li

a

m

E

 

 

Name 

 

Phone 

 

Company/Address 

x

a

F

li

a

m

E

PURCHASER INFORMATION 

Installed Devices

(Indicate the letters of installed devices

shown in diagram above. i.e., A, B, D, F)

   

Input Contactor

Lightning

Arrestor

Short Circuit Protection

and Disconnect

Input Line Reactor

Variable Frequency Drive

Output Reactor

Motor Disconnect /

Contactor Aux.

Motor

Harmonic Filter

Motor Guard Filter

I

Motor

Disconnect /

Contactor

A

B

C

D

E

G

H

J

Power

Source

EMI/RFI Filter

F

three-phase

single-phase

 

three-phase

single-phase

 

Model Number of Dynamic

Brake Unit / Resistor

(if applicable)

DB Unit

/

Resistor

DB Unit

/

Resistor

DB Unit

/

Resistor

Please fax this form to (503) 643-4925 or mail to 22995 NW Evergreen Parkway, Suite 100, Hillsboro, Oregon 97124. 

This form is also available to download (www.cerusind.com/library) and filed electronically by email to [email protected]   

 

NOTE: Failure to complete this form may delay warranty processing.

 

Franklin Customer

Not

Enclosed

Franklin Customer

Not

Enclosed

• Ambient Temperature - of the installation

• Bonding - make sure your grounding is correct

• Clean Power and Air flow - for proper cooling

• Correct Sizing - for the application 

Factory Programmed Parameters

Function 

Parameter

Description

Submersible

Circulating

Setup

 

SET-04

Motor RPM

3600 rpm

1800 rpm

SET-11

VFD acceleration time

2 sec

20 sec

SET-12

VFD deceleration time

2 sec

30 sec

SET-16

Stop mode

Coast

Decel

SET-20

PID Operation

YES

YES

SET-21

PID Feedback Signal

I (4-20mA)

I (4-20mA)

SET-22

Feedback unit

PSI

PSI

SET-25

Transducer Range

100 PSI

100 PSI

SET-26 & DRV-00

Pressure Set-Point

50 PSI

50 PSI

SET-27

PID low limit frequency

30hz

30hz

Sleep Mode

SET-32

Sleep Frequency

35hz

35hz

SET-33

Sleep mode delay time

10 sec

20 sec

SET-34

Sleep mode boost value

3 PSI

2 PSI

SET-35

Sleep mode wake-up level

8%

2%

SET-47

Sleep Boost Timer

10 sec

10 sec

Pipe Fill

SET-36

Pre-PID frequency

0.0 Hz (disabled)

0.0 Hz (disabled)

SET-37

Pre-PID delay time

180 sec

60 sec

SET-38

PrePID exit level

25 PSI

25 PSI

Broken Pipe

SET-40

Broken pipe enable

NO

NO

SET-41

Broken pipe frequency

59Hz

59Hz

SET-42

Broken pipe delay time

30 sec

30 sec

SET-43

Broken pipe feedback level

35PSI

25 PSI

Underload

SET-74

Level detection enable

Under Level

NO

SET-75

Level detection source

Current (underload)

Current (underload)

SET-76

Level detection frequency

59.0 Hz

59.0 Hz

SET-77

Level detection delay time

1 sec

1 sec

SET-78

LDT Level

0.0A

0.0A

SET-80

Level detection trip enable

YES

YES

SET-81

Well fill time

60min

0 min

Saving parameters to the keypad is recommended after the start-up is performed and you are satisfied with pump system operation. If the 

programming is changed later and your VFD is no longer operating the way you intended it to, you can always load your previously saved 

parameters from the keypad. Additionally, the programmed keypad can be used to copy same parameter settings to another VFD.

SAVE PARAMETERS TO KEYPAD:

 Change FG2-91 to YES to save parameters to the keypad. After pressing 

ENTER key, this parameter will go back to NO after saving is done (approximately one minute).

LOAD PARAMETERS FROM KEYPAD:

 Change FG2-92 to YES to load parameters from the keypad. After 

pressing ENTER key, this parameter will go back to NO after loading is done (approximately one minute).

FG2

Para.Read  

91      Yes 

FG2

Para.Write  

92      Yes 

- Saving Parameters

System Validation

1. Switch HOA in the AUTO position with low demand and run VFD for one minute after the system is at pressure set-point. The VFD 

should maintain a set-point and not go into sleep mode.  

2. Close demand completely and VFD should drop frequency to minimum and after delay time it should boost system pressure (if boost 

is enabled) and go to sleep mode. 

3. Open low demand and VFD should wake up after pressure drops below the wake-up pressure.

4. Run VFD with different demand levels to check if control is stable.

franklin-controls.com | 800.962.3787

Содержание VFD 1

Страница 1: ... Transducer placement Placing the transducer too close to the pump discharge may cause oscillations and improper operation of the VFD Note If two transducers are used for redundancy refer to VFD manual for details Main Display DRV Current parameter group SET DRV FG1 FG2 I O APP EXT COM 00L Shows the current parameter number within a current group An L will appear when VFD is switched to Local cont...

Страница 2: ... key to move the flashing cursor to that digit and UP or DOWN keys to adjust the selected digit 5 Press or keys to change the digit in numerical parameter value 6 Press ENTER key to finish programming for this parameter The flashing cursor disappears Verify Basic Settings SET PID SetPoint 26 50 0 PSI Determine No Demand Frequency and PID Frequency Low Limit PID LIMIT LOW Turn the HOA switch to Aut...

Страница 3: ...for parameter Amps see manual for parameter Environmental Conditions Please select all applicable conditions Indoor Dirt Debris Outdoor Moisture Direct Sunlight Chemicals YES NO YES NO YES NO Please complete the fields below if the VFD is installed in an enclosed package that was not built by Franklin Electric Indoor Dirt Debris Outdoor Moisture Direct Sunlight Chemicals Indoor Dirt Debris Outdoor...

Страница 4: ... the intake of another 4 Mount the drive in a Separate Enclosure A simple step that can save a lot of headaches is to mount the drive separately from other heat generating electrical equipment Just a few extra devices in an enclosure can add significant heat that can push the internal ambient temperature of the cabinet beyond what is acceptable for the drive Terminal N is not a neutral it is negat...

Страница 5: ...sed by Enclosure dimensions in inches Cooling Fan AC Unit Size H W D H W D H W D V Ins V Ins V Ins HP FLA HP FLA SF RPM SF RPM SF RPM Max F Min F Max F Min F Max F Min see manual for parameter Amps see manual for parameter Amps see manual for parameter Environmental Conditions Please select all applicable conditions Indoor Dirt Debris Outdoor Moisture Direct Sunlight Chemicals YES NO YES NO YES NO...

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