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inspect all solder joints for quality, and touch-up any needing it.  Inspect for 
solder blobs or other possible shorts.  Double check that all polarized 
components have been installed properly. 
 
Install the bottom cover to the enclosure, using the 1/2” screws and 1/4” spacers 
at the bottom of the board, and the 1.5” threaded spacers at the top of the 
board. 
 
Locate a regulated 12v supply.  Assemble a power cable using a 2.5x5.5mm 
coaxial power plug, center positive.  Fuse the line with a 1A fast-blow fuse. 
 
Make up a cable for the key.  Obtain an 1/8” audio plug, and wire your key to the 
tip and shell.  The shell is grounded, and the connector tip is the keying line. 
 

ALIGNMENT

 

With the Cyclone power switch OFF, plug a pair of headphones or ear buds into 
the headphone connector.  Turn on the 12v supply, and the power switch of the 
Cyclone.  Advance the volume control fully.  You should hear a slight hiss of the 
audio amplifier circuitry. 
 
If you hear hiss in the headphones, and the power supply fuse has not blown, 
we may proceed with alignment. 
 
The first task is alignment of the PTO coil.  It is necessary to set the PTO 
frequency at 4.000 MHz when the PTO screw is fully inserted.  Press the FREQ 
button at the side of the enclosure.  You should hear a sequence of four CW 
numerals played in the headphones.  These four digits represent the count in 
hundreds of kilohertz, tens of kilohertz, kilohertz, and hundred hertz.  This 
represents the transmit frequency, which is calculated in the counter IC by 
subtracting the PTO frequency from the 11 MHz LO frequency. 
 
If the PTO is aligned, the count should be 0 – 0 – 0 – 0.  If the number begins 
with a 9, then the PTO frequency is too high, and the PTO turns should be 
spread.  If the number is greater than zero, than the PTO frequency is too low, 
and the coil turns should be pinched together toward the center of the coil form. 
 
You will also notice a birdie in the headphones around a PTO frequency of 4.000 
MHz.  This serves as an audible band edge marker, and is a helpful tool to 
assist in alignment of the PTO coil. 
 
Once the PTO is within a kilohertz or two of 4.000 MHz, coat the PTO coil 
winding with a thin coat of clear fingernail polish to fix the turns in place.   

Содержание Cyclone 40

Страница 1: ...Instruction Manual Cyclone 40 40 Meter Transceiver Revision A 0 Copyright 2013 David Cripe NM0S Four State QRP Group Updated 2 11 14...

Страница 2: ...z A second oscillator operates at a fixed frequency of 11 001 MHz This is the Local Oscillator comprised of crystal X5 resistors R4 R13 capacitors C16 and C17 and transistor Q11 The output of this osc...

Страница 3: ...of the antenna is required The output of the IF filter is amplified by Q5 and fed to the active mixer circuit of Q1 and Q2 The 11 MHz LO signal is fed into the emitters of Q1 and Q2 mixing against th...

Страница 4: ...lost If parts are missing in your kit send an email to Terry Fletcher WA0ITP at wa0itp wa0itp com He will promptly provide replacements Schematic files are provided as part of documentation package It...

Страница 5: ...er the edge the boards may be cleanly separated by pressing down firmly on each section CAPACITORS The ceramic monolythic capacitors used throughout the kit are small and their markings not always eas...

Страница 6: ...8 120p 121 Ceramic monolythic C11 120p 121 Ceramic monolythic C39 120p 121 Ceramic monolythic C10 180p 181 Ceramic monolythic C5 220p 221 Ceramic monolythic C13 270p 271 Ceramic monolythic C12 300p 30...

Страница 7: ...een 1 4W R23 1 0M Brown Black Green 1 4W R26 1 0M Brown Black Green 1 4W R27 1 0M Brown Black Green 1 4W R28 1 0M Brown Black Green 1 4W R2 1 5k Brown Green Red 1 4W R1 100k Brown Black Yellow 1 4W R1...

Страница 8: ...using sandpaper of a a sharp hobby knife prior to tinning With the leads of the leads stripped mount the toroid to the board making sure the leads are pulled snug from the back of the board After sold...

Страница 9: ...that that this transformer is installed with the primary corresponding to the pads marked P on the board Bend the mounting tabs over to provide mechanical strength and solder them too T2 Audio Transfo...

Страница 10: ...4 Identify and install the following components Be certain that their polarity is correct and that they match the board silkscreen symbols Transistor Q8 requires a heat sink included in the kit Instal...

Страница 11: ...in the kit Notice one end has been cut and one end is finished Screw the finished end into the T nut to verify that its threading is clean and smooth then remove Place the T nut flat on your workbench...

Страница 12: ...ve terminal and the center pin is positive Solder the other ends of the wires to the corresponding and pads at the left edge of the board Verify that the shell of the connector is connected to the pad...

Страница 13: ...ly near the top with your needle nose pliers Position the bottom of the lead on one of the marks on the nylon spacer Touch your soldering iron to the lead about 1 4 from the bottom of the lead to heat...

Страница 14: ...ff the excess wire Trim the length of the PTO leads extending from the spacer to 1 25mm Using needle nose pliers to support the lead at the body of the spacer bend it into a knee shape as per the illu...

Страница 15: ...s the tuning knob Take a 4 strip of black electrical tape and wrap it around the exposed end of the PTO screw flush with the T nut Cut off any tape that extends past the end of the screw Test fit with...

Страница 16: ...blown we may proceed with alignment The first task is alignment of the PTO coil It is necessary to set the PTO frequency at 4 000 MHz when the PTO screw is fully inserted Press the FREQ button at the...

Страница 17: ...Press the FREQ button and note the four digit count Key the transmitter and while it is keyed press the FREQ button Note the four digit count The two numbers should differ by 20 to 40 If it is much la...

Страница 18: ...led in their correct locations A check of voltages at strategic locations on the board while under power can serve to isolate problems to a particular circuit The following table lists nominal voltage...

Страница 19: ...5 Q9 C 0 0 Q10 E 0 0 Q10 B 0 6 0 6 Q10 C 2 3 2 3 Q11 S 2 5 XXX Q11 D 4 3 XXX Q11 G 0 XXX Q12 E 0 0 Q12 B 0 0 Q12 C 0 0 Q13 E 5 5 Q13 B 5 5 Q13 C 12 12 Q14 E 5 5 Q14 B 5 5 Q14 C 0 0 Q15 S 0 0 Q15 G 0 1...

Страница 20: ...Figure 4 Component Placement...

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