Forney 325P Скачать руководство пользователя страница 20

Страница: 20 / 92

WWW.FORNEYIND.COM

3 Months

• Replace any cracked or damaged parts.

• Check the torch trigger for damage.

• Check torch body for wear, exposed wires or

damage, replace as required.

• Check outer covering of work clamp lead for wear,

repair or replace as required.

• Check the power cord for wear or damage,

replace if damaged.

6 Months

• Blow out or vacuum inside.

CAUTION!

Plasma torch consumable parts should be

hand-tightened. A wrench is provided for electrode removal in

the event you need extra leverage in removal.

CAUTION!

Inspect shield cup, nozzle, air diffuser and electrode for wear and debris before

cutting or whenever cutting speed has been significantly reduced.

CAUTION!

Use only dry compressed air for cleaning. Do not point the jet of air at the

electronic circuits contained within this system.

CAUTION!

Do not operate torch without a nozzle or electrode in place. Be sure to use

genuine Forney parts.

NOTE:

It is recommended that the electrode and nozzle should be replaced at the same time to insure

even wear and optimal performance.

PART

INSPECT

ACTION

Shield Cup

The center hole for round-

ness.

Replace the shield cup if the hole is

no longer round.

The gap between the

shield cup and nozzle for

accumulated debris.

Remove the shield cup and clean

any debris away, replace if

damaged or un-cleanable.

Examine for cracks, burn-

through or chips.

Replace shield cup if cracked,

burned-through or chipped.

Nozzle

(Tip)

Center hole should be

round.

Replace if the center hole is no lon-

ger round, out-of-round.

Oxidized exterior.

Can be cleaned with an abrasive

cloth, use no solvents.

Air Diffuser

Ring

Verify there are no burns or

cracks or that airflow holes

are not obstructed.

If damaged, replace.

Electrode

The center surface for wear

and verify pit depth.

Replace electrode when crater set-

tling on emitting surface is about

1/16” (2mm).

Consumable Maintenance

Содержание 325P

Страница 1: ...and operate Integrated consumables storage area Air pressure regulator and dryer Thermal overload protection Diagnostic LED lights Post flow air cooling for longer life Internal cooling fan CSA certif...

Страница 2: ...ng the best solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer...

Страница 3: ...all customer service at 1 800 521 6038 Monday through Friday from 7 a m 5 p m MST or at www forneyind com about us contact us Please take time to register your product at www forneyind com support pro...

Страница 4: ...h Standards OSHA 29 CFR 1910 from Superintendent of Documents U S Government Printing Office Washington D C 20402 Recommended Practices for Plasma Arc Cutting American Welding Society Standard AWS C5...

Страница 5: ...out from the cutting arc The flying sparks and hot metal hot work piece and hot equipment can cause fires and burns Check and be sure the area is safe before doing any cutting Do not cut where flying...

Страница 6: ...work area so that if spilled the liquid cannot possibly come in contact with any part of the welder or electrical welding circuit Replace any cracked or damaged parts that are insulated or act as ins...

Страница 7: ...n of the ventilation of the welding area These metals produce extremely toxic fumes which can cause discomfort illness and death Do not weld or cut in areas that are near chlorinated solvents Vapors f...

Страница 8: ...equipment of adequate capacity to lift unit If using lift forks to move unit be sure forks are long enough to extend beyond opposite side of unit FIRE OR EXPLOSION HAZARD Do not locate unit on over or...

Страница 9: ...pment such as computers and computer driven equipment such as robots To reduce possible interference keep cables as short as possible close together and down low such as on the floor Locate cutting op...

Страница 10: ...OWER ON THE SYSTEM 15 CUTTING OPERATION 15 PARTS OF THE TORCH 15 INPUT POWER 15 WORK CLAMP GROUND CABLE 15 AUTOMATIC PURGE SYSTEM 15 CHECKING AIR QUALITY 16 OPERATION 16 DESCRIPTION 16 POWER SOURCE RA...

Страница 11: ...sed to create a high intensity arc inside the torch to ionize the gas thereby producing the plasma The Torch serves as the holder for the consumable nozzle and electrode and provides cooling air to th...

Страница 12: ...profits Easier to use Drag cutting no gases to regulate no flames to set and simple adjustments 6 More flexible Cuts any electrically conductive material while oxy fuel can cut only mild steel Excelle...

Страница 13: ...tem does not include a built in piston air compressor therefore a source of clean dry air or nitrogen must be supplied to your plasma cutting unit The supply pressure must be between 60 and 80 PSI NOT...

Страница 14: ...machine is ready for normal operation All system control circuits are activated Off position deactivates control circuits 2 Output Current Knob Adjsuts the cutting current supplied by the machine acco...

Страница 15: ...tting Operation BEFORE OPERATING THE SYSTEM CAUTION Disconnect power source before disassembly of the torch Check and follow instructions including safety precautions presented in this operating manua...

Страница 16: ...ut Current Performance 4 000 W 20 A Full Arc Stretch On the bottom of the unit there is a plate that includes all the operating specifications for your Forney 325P Plasma System The serial number of t...

Страница 17: ...ntended for occasional severance requirements where a lower degree of cut quality is acceptable Slower cut speeds DISCONNECT PRIMARY POWER AT THE SOURCE AND WAIT FOR THE TORCH TO COOL BEFORE DISASSEMB...

Страница 18: ...speed is too fast decrease your travel speed NOTE To cut grates set cutting current at 20 A PIERCING WITH A HAND TORCH NOTE If necessary to make a cut on a metal sheet which is thicker than the maxim...

Страница 19: ...to provide long term value for your investment It is recommended to inspect the unit every 3 4 months depending on the frequency of use Use compressed air to remove any dust deposits The torch shield...

Страница 20: ...without a nozzle or electrode in place Be sure to use genuine Forney parts NOTE It is recommended that the electrode and nozzle should be replaced at the same time to insure even wear and optimal perf...

Страница 21: ...exception of a periodic inspection and cleaning Follow same actions as Torch Body Handle and Cable Water Filter Check if moisture present Drain if needed During cutting operations performance faults...

Страница 22: ...F Air flows Pilot arc does not start Faulty torch parts Replace torch Faulty main PC Board Trained technical service required Torch has pilot arc but does not cut Work lead not con nected Properly con...

Страница 23: ...ts are worn out Examine the consumables for wear and replace worn parts with new Forney consumable parts Non genuine Manufacturer s parts Use only genuine Forney consumables for optimum performance Wo...

Страница 24: ...n the air Discontinue false starts without b eing in contact with the work piece Improperly assembled torch Check torch consumables for proper installation Torch tip contacting work piece Follow prope...

Страница 25: ...25 WWW FORNEYIND COM Wiring Diagram...

Страница 26: ...85407 BIPOLAR BLACK SWITCH W PROTECTION 1 16 85230 CABLE CLAMP RING NUT 2 17 85733 FILTER GAUGE 1 18 84067 INPUT CABLE 1 19 22910068K 1 4 NPT CONNECTION 1 20 85734 FILTER 1 21 22910101 FAST CONNECTOR...

Страница 27: ...OU TORCH THIS WILL PREVENT DAMAGES TO YOUR TORCH AND PLASMA SYSTEM Plasma torch consumables through the course of normal use will wear and need to be replaced periodically Before using the plasma syst...

Страница 28: ...d tip 5 Hand tighten the shield cup until it is seated on the torch head If resistance is felt when installing the cup check the threads before proceeding Torch Parts List POS CODE ITEM DESCRIPTION QT...

Страница 29: ...3015179 Gas diffuser 23015189 Cutting Tip 0 65mm 20Amp 23015188 Retaining Cap 23015193 Wrench for electrode 23015397 Torch handle 23015398 Cable assembly 15ft fix connection Cutting Tip 0 8mm 20 30Amp...

Страница 30: ..._________________ _______________________________________________________________________________________ _______________________________________________________________________________________ ______...

Страница 31: ...er Compartiment int gr pour les consommables S cheur et r gulateur de pression Protection contre les surcharges thermiques T moins diagnostic DEL Refroidissement l air apr s arr t pour une dur e de vi...

Страница 32: ...s meilleures solutions pour r pondre aux besoins de nos clients Surtout nos employ s feront preuve du m me respect et de la m me attitude attentive au sein de l organisation et avec chaque client Forn...

Страница 33: ...e au 1 800 521 6038 du lundi au vendredi de 7 h 17 h HNR ou rendez vous au www forneyind com about us contact us Veuillez prendre le temps d enregistrer votre produit sur www forneyind com support pro...

Страница 34: ...et s curit OSHA 29 CFR 1910 du Surintendant des Documents bureau des publications am ricain Washington D C 20402 Pratiques recommand es pour le coupage plasma norme AWS C5 2 de la Soci t am ricaine d...

Страница 35: ...chaud la pi ce couper et l quipement chauds peuvent causer des incendies et des br lures V rifiez et assurez vous que l endroit est s curitaire avant d effectuer tout travail de coupage Ne coupez pas...

Страница 36: ...il ne puisse pas entrer en contact avec toute pi ce de la soudeuse ou du circuit de soudage lectrique Remplacez imm diatement toute pi ce fissur e ou endommag e qui est isol e ou qui joue le r le d is...

Страница 37: ...s m taux produisent des vapeurs extr mement toxiques qui peuvent causer de l inconfort des maladies et la mort Ne soudez ou ne coupez pas dans des endroits proximit de solvants base de chlorure Les va...

Страница 38: ...ut autre accessoire Utilisez un quipement de capacit ad quate pour soulever l unit Si vous utilisez les fourches d un chariot l vateur pour soulever l unit assurez vous qu elles sont suffisamment long...

Страница 39: ...uipement fonctionnant gr ce un ordinateur comme les robots Pour r duire les risques d interf rence gardez les c bles aussi courts que possible pr s les uns des autres et au niveau du sol Situez vos op...

Страница 40: ...5 PI CES DU CHALUMEAU 45 PUISSANCE D ENTR E 45 PRISE DE MASSE C BLE DE MISE LA TERRE 45 SYST ME DE PURGE AUTOMATIQUE 46 V RIFICATION DE LA QUALIT DE L AIR 46 FONCTIONNEMENT 46 DESCRIPTION 46 SERVICE N...

Страница 41: ...gaz et ainsi produire le plasma Le chalumeau sert de porteur au consommable et l lectrode et refroidit ces pi ces par l air La buse et l lectrode compriment et maintiennent le jet de plasma UTILISATI...

Страница 42: ...l oxygaz ne peut couper que l acier doux Excellent pour les types de coupe suivants biseautage gougeage per age coupage de gabarits et de guides de cercle coupage main lev e coupage en paquet marquag...

Страница 43: ...mprend pas de compresseur d air piston int gr par cons quent une source d air propre et sec ou d azote doit alimenter votre coupeuse au plasma La pression fournie doit se situer entre 60 et 80 psi 4 2...

Страница 44: ...le Tous les circuits de commande du syst me sont activ s La position Off Arr t d sactive les circuits de commande 2 Bouton de courant de sortie ajuste le courant de coupage fourni par la machine selon...

Страница 45: ...limentation Branchez le cordon d alimentation du syst me 325P de Forney dans une prise de courant de 120 V 20 A ad quate Une prise de courant de 120 V 15 A peut tre utilis e avec un adaptateur de cour...

Страница 46: ...d taillants Forney autoris s Consultez la section Entretien et pi ces du pr sent manuel pour d autres renseignements Consultez la plaque signal tique l arri re de la machine pour le service nominal et...

Страница 47: ...ment optimal du syst me Plage d utilisation id ale pour une excellente qualit de coupe tablie avec de nouveaux consommables Capacit s haut de gamme du syst me Con ue pour les disjonctions occasionnell...

Страница 48: ...ettra en marche Consultez la section D pannage du pr sent manuel d utilisation si le chalumeau ou le syst me ne fonctionne pas comme pr vu REMARQUE Si le coupage l arc est interrompu et que la g chett...

Страница 49: ...T RIEUR DE LA MACHINE OU L INT RIEUR DU CHALUMEAU PEUT ENTRA NER DES D CHARGES LECTRIQUES GRAVES SI VOUS ENTREZ EN CONTACT DIRECT AVEC DES PI CES SOUS TENSION ATTENTION N utilisez que de l air comprim...

Страница 50: ...nir ATTENTION V rifiez que le bouclier la buse le diffuseur d air et l lectrode ne sont pas us s et n ont pas de d bris avant de couper et d s que la vitesse de coupage est significativement r duite A...

Страница 51: ...emplacez le chalumeau s il est fissur ou us NE touchez PAS le chalumeau et le c ble avec des pi ces ti des ou chaudes NE tendez PAS le c ble NE d placez PAS le c ble sur des rebords tranchants ou des...

Страница 52: ...alumeau sont bien install s Examinez les consommables pour d tecter la pr sence d usure et de d bris et v rifiez que les trous ne sont pas obstru s remplacez les pi ces us es par de nouveaux consommab...

Страница 53: ...la pi ce couper La pi ce couper est trop paisse Choisissez des pi ces couper plus minces en respectant les limites d op ration du syst me Le courant de coupe est trop faible Assurez vous que le syst m...

Страница 54: ...du chalumeau V rifiez que les consommables ne sont pas us s et remplacez les pi ces us es par de nouveaux consommables Forney Usure excessive de la buse ou de l lectrode La pression d air est trop bas...

Страница 55: ...55 WWW FORNEYIND COM Sch ma de c blage...

Страница 56: ...BIPOLAIRE NOIR AVEC PROTECTION 1 16 85230 SERRE C BLES ET CROU IL 2 17 85733 MANOM TRE DE FILTRE 1 18 84067 C BLE D ALIMENTATION 1 19 22910068K CONNECTEUR 1 4 NPT 1 20 85734 FILTRE 1 21 22910101 CONNE...

Страница 57: ...CHERA D ENDOMMAGER VOTRE CHALUMEAU ET VOTRE SYST ME AU PLASMA Les consommables du chalumeau au plasma lors d une utilisation normale s usent et doivent tre remplac s r guli rement Avant d utiliser le...

Страница 58: ...oupeur Si vous sentez de la r sistance lorsque vous installez le bouclier v rifiez le filetage Liste des pi ces du chalumeau POS CODE DESCRIPTION DE L ARTICLE QT 01 85391 CORPS DU CHALUMEAU 1 02 85392...

Страница 59: ...Gas diffuser 23015189 Cutting Tip 0 65mm 20Amp 23015188 Retaining Cap 23015193 Wrench for electrode 23015397 Torch handle 23015398 Cable assembly 15ft fix connection Cutting Tip 0 8mm 20 30Amp BROWN...

Страница 60: ...________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________...

Страница 61: ...n de aire y secador Protecci n contra sobrecarga t rmica Luces led de diagn stico Enfriamiento por aire de posflujo que prolonga la vida til Ventilador de enfriamiento interno Certificado de CSA IDEAL...

Страница 62: ...nuestros empleados brindar n la misma actitud respetuosa y atenta dentro de la organizaci n y se espera que la compartan con cada cliente de Forney Nuestra meta es superar las expectativas de nuestro...

Страница 63: ...o problemas con su nueva cortadora de plasma llame a Atenci n al Cliente al 1 800 521 6038 de lunes a viernes de 7 00 a 17 00 hora est ndar de la monta a MST o ingrese a www forneyind com about us con...

Страница 64: ...29 CFR 1910 del Superintendente de Documentos Oficina de Imprenta del Gobierno de los EE UU Washington D C 20402 Pr cticas recomendadas para el corte por arco de plasma Norma AWS C5 2 de la Asociaci n...

Страница 65: ...r incendios y quemaduras Verifique y aseg rese de que el rea sea segura antes de realizar cualquier corte No realice cortes en lugares donde las chispas despedidas puedan entrar en contacto con materi...

Страница 66: ...no entre en contacto con alguna pieza de la soldadora o el circuito de soldadura el ctrica Reemplace de inmediato las piezas agrietadas o rotas que tienen aislamiento o act an como aislantes como los...

Страница 67: ...esional y una inspecci n de la ventilaci n del rea de soldado Estos metales producen humos extremadamente t xicos que pueden causar malestar enfermedad o la muerte No suelde ni corte en reas cercanas...

Страница 68: ...las instrucciones de su ingeniero de corte y de su tabla de agua para obtener ayuda LA CA DA DE LA UNIDAD PUEDE CAUSAR LESIONES Use el asa de transporte nicamente para levantar la unidad y NO el carro...

Страница 69: ...ta frecuencia completamente cerrados mantenga la distancia entre chispas con la configuraci n correcta y use cable con conexi n tierra y protecci n para minimizar la posibilidad de interferencia EL CO...

Страница 70: ...RTE 75 PIEZAS DE LA ANTORCHA 75 ENTRADA DE ENERG A 75 ABRAZADERA DE TRABAJO CABLE CON CONEXI N A TIERRA 75 SISTEMA DE PURGA AUTOM TICA 75 VERIFICACI N DE LA CALIDAD DEL AIRE 76 FUNCIONAMIENTO 76 DESCR...

Страница 71: ...consumibles y les provee aire de enfriamiento a estas piezas La boquilla y el electrodo constri en y mantienen el chorro de plasma FUNCIONAMIENTO DE LA CORTADORA DE PLASMA La fuente de energ a y el c...

Страница 72: ...rta cualquier material conductor de electricidad mientras que el oxicombustible solo puede cortar acero suave Ideal para los tipos de cortes siguientes biselado ranurado perforaci n corte con gu a cir...

Страница 73: ...e compresor de aire de pist n incorporado y por lo tanto se le debe suministrar una fuente de aire o nitr geno limpio y seco a la unidad de corte por plasma La presi n del suministro debe ser de 60 4...

Страница 74: ...sici n OFF Apagado desactiva los circuitos de control 2 Perilla de corriente de salida ajusta la corriente de corte suministrada por la m quina de acuerdo con el espesor del material y la velocidad de...

Страница 75: ...de 120 V 15 A con un adaptador de suministro Encendido del sistema Coloque el interruptor ON OFF Encendido Apagado ubicado en la parte posterior de la m quina en la posici n ON Encendido Operaci n de...

Страница 76: ...clasificaciones y especificaciones t cnicas en la placa de datos ubicada en la parte posterior de la m quina Requisitos del generador Fuerza motriz Corriente de salida Rendimiento 4000 W 20 A Extensi...

Страница 77: ...E SEVERO Rendimiento ptimo del sistema Rango operativo ideal que provee una excelente calidad de corte Calificado con piezas consumibles nuevas Extremo superior de las capacidades del sistema Destinad...

Страница 78: ...funciona seg n lo previsto consulte la secci n Soluci n de problemas de este manual de instrucciones NOTA Si el arco de corte se interrumpe y el gatillo de la antorcha sigue presionado el arco piloto...

Страница 79: ...AS INSPECCIONES REALIZADAS CON VOLTAJE DENTRO DE LA M QUINA O DE LA ANTORCHA PUEDEN CAUSAR DESCARGAS EL CTRICAS GRAVES POR EL CONTACTO DIRECTO CON PIEZAS CON VOLTAJE PRECAUCI N Para la limpieza use so...

Страница 80: ...a sacarlo PRECAUCI N Revise si la tapa protectora la boquilla el difusor de aire y el electrodo presentan desgaste y residuos antes de cortar o si la velocidad de corte se redujo significativamente PR...

Страница 81: ...agrietados o gastados reemplace la antorcha NO toque la antorcha y el cable con piezas calientes o tibias NO tense el cable NO mueva el cable sobre bordes filosos o superficies abrasivas Si el cable e...

Страница 82: ...las piezas consumibles de la antorcha Revise si las piezas consumibles presentan desgaste residuos u orificios obstruidos y reemplace las que est n gastadas por nuevas piezas consumibles de Forney LED...

Страница 83: ...bajo La pieza de trabajo es demasiado gruesa Elija una pieza de trabajo de material m s delgado dentro de los l mites operativos del sistema Corriente de corte demasiado baja Aseg rese de que el siste...

Страница 84: ...de la antorcha Revise si las piezas consumibles est n gastadas y si es as reempl celas por nuevas piezas consumibles de Forney Desgaste excesivo de la boquilla o el electrodo Presi n de aire demasiado...

Страница 85: ...85 WWW FORNEYIND COM Diagrama de cableado...

Страница 86: ...IMPRESO DEL PANEL FRONTAL 1 15 85407 INTERRUPTOR NEGRO BIPOLAR C PROTECCI N 1 16 85230 ABRAZADERA DE CABLE TUERCA DE ANILLO 2 17 85733 INDICADOR DEL FILTRO 1 18 84067 CABLE DE ENTRADA 1 19 22910068K C...

Страница 87: ...ESTO EVITAR DA O A LA ANTORCHA Y AL SISTEMA DE PLASMA Durante el transcurso del uso normal las piezas consumibles de la antorcha de plasma se desgastan y deben reemplazarse peri dicamente Antes de usa...

Страница 88: ...ntorcha Si siente resistencia al colocar la tapa revise la rosca antes de continuar Lista de piezas de la antorcha POS C DIGO DESCRIPCI N DEL ART CULO CANT 01 85391 CUERPO DE LA ANTORCHA 1 02 85392 EL...

Страница 89: ...9 Gas diffuser 23015189 Cutting Tip 0 65mm 20Amp 23015188 Retaining Cap 23015193 Wrench for electrode 23015397 Torch handle 23015398 Cable assembly 15ft fix connection Cutting Tip 0 8mm 20 30Amp BROWN...

Страница 90: ..._____________ _______________________________________________________________________________________ _______________________________________________________________________________________ __________...

Страница 91: ......

Страница 92: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 1 800 521 6038 www forneyind com...

Результаты поиска

Содержание 325P

Отзывы:

Бренды по названию

Популярные бренды

Forney 325P, Руководство по эксплуатации

Результаты поиска

Содержание 325P

Отзывы:

Бренды по названию

Популярные бренды