Forney 220 TIG AC/DC Скачать руководство пользователя страница 7

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area. These metals produce extremely toxic fumes which can cause discomfort, illness and 

death.

•  Do not weld or cut in areas that are near chlorinated solvents. Vapors from chlori nated 

hydrocarbons, such as trichloroeth ylene and perchloroethylene, can be decomposed by the 

heat of an electric arc or its ultraviolet radiation. These actions can cause phosgene, a high ly 

toxic gas, to form, along with other lung and eye-irritating gasses. Do not weld or cut where 

these solvent vapors can be drawn into the work area or where the ultraviolet radiation can 

pene trate to areas containing even very small amounts of these vapors.

•  Do not weld in a confined area unless it is being ventilated or the operator (and anyone else 

in the area) is wearing an air-supplied respirator.

•  Stop welding if you develop momentary eye, nose, or throat irritation as this indi cates 

inadequate ventilation. Stop work and take necessary steps to improve ventilation in the 

welding area. Do not resume welding if physical discomfort persists.

Fire Prevention

 

    FIRE OR EXPLOSION CAN CAUSE DEATH, INJURY, AND PROPERTY DAMAGE! 

To reduce these risks, read, understand and follow the safety instructions. In addition, make 

certain that anyone else that uses this welding equip ment, or is a bystander in the welding 

area, understands and follows these safety instruc tions as well. Remember: arc welding by 

nature produces sparks, hot spatter, molten metal drops, hot slag and hot metal parts that can 

start fires, burn skin and damage eyes. 

•  Do not wear gloves or other clothing that contains oil, grease, or other flammable 

substances.

•  Do not wear flammable hair preparations.

•  Do not touch the hot weld bead or weld puddle until fully cooled.

•  Do not weld in an area until it is checked and cleared of combustible and/or flam mable 

materials. Be aware that sparks and slag can fly 35 feet and can pass through small cracks 

and openings. If work and combustibles cannot be sepa rated by a minimum of 35 feet, 

protect against ignition with suitable, snug-fitting, fire resistant, covers or shields.

•  Do not weld on walls until checking for and removing combustibles touching the other side of 

the walls.

•  Do not weld, cut, or perform other such work on used barrels, drums, tanks, or other 

containers that had a flammable or toxic substance. The tech niques for removing flammable 

sub stance and vapors, to make a used con tainer safe for welding or cutting, are quite 

complex and require special educa tion and training.

•  Do not strike an arc on a compressed gas or air cylinder. Doing so will create a brittle 

area that can result in a violent rupture immediately or at a later time as a result of rough 

handling.

•  Do not weld or cut in an area where the air may contain flammable dust (such as grain 

dust), gas, or liquid vapors (such as gasoline).

•  Do not handle hot metal, such as the work piece or electrode stubs, with bare hands.

•  Wear leather gloves, heavy long sleeve shirt, cuffless pants, high-topped shoes, helmet, and 

cap. As necessary, use additional protective clothing such as leather jacket or sleeves, fire 

resistant leggings, or apron. Hot sparks or metal can lodge in rolled up sleeves, pant cuffs, 

or pockets. Sleeves and collars should be kept buttoned and pockets eliminated from the shirt 

front.

•  Have fire extinguisher equipment handy for immediate use. A portable chemical fire 

extinguisher, type ABC, is recom mended.

•  Wear ear plugs when welding overhead to prevent spatter or slag from falling into ear.

•  Make sure welding area has a good, solid, safe floor, preferably concrete or masonry, not 

tiled, carpeted, or made of any other flammable material.

•  Protect flammable walls, ceilings, and floors with heat resistant covers or shields.

Содержание 220 TIG AC/DC

Страница 1: ... Base Current AC Frequency AC Balance Pre flow Post flow Crater Fill Ramp Up Down Foot Pedal or Panel Control Lift Arc Capable 20 Default Programs 20 User Defined Programs Stick functions Hot Start Arc Force IDEAL FOR Automotive Motorcycles Stainless and Aluminum Fabrication or Repair INCLUDES Machine only CAT 325 REV 04 14 2017 ...

Страница 2: ......

Страница 3: ...ing the best solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer Our goal will be to exceed our customers expectations through empowered people guided by shared values and commitments We work hard so our customers trust us because of our integrity teamwork and in...

Страница 4: ...se call customer service at 1 800 521 6038 Monday through Friday from 7 a m 5 p m MST or at www forneyind com about us contact us Please take time to register your product at www forneyind com support product registration Thank you and enjoy your new welder For the most up to date warranty information visit www forneyind com ...

Страница 5: ...Processes NFPA Standard 51B from National Fire Protection Association Batterymarch Park Quincy MA 02269 California Proposition 65 Warning WARNING This product can expose you to chemicals including lead which are known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to www P65Warnings ca gov P65 details at forneyind com Wash hands afte...

Страница 6: ...e reflected off shiny sur faces such as a glossy painted surface aluminum stainless steel and glass It is possible for your eyes to be injured by reflected arc rays even when wearing a protective helmet or shield If welding with a reflective surface behind you arc rays can bounce off the surface and off the fil ter lens It can get inside your helmet or shield and into your eyes If a reflective bac...

Страница 7: ... it is checked and cleared of combustible and or flam mable materials Be aware that sparks and slag can fly 35 feet and can pass through small cracks and openings If work and combustibles cannot be sepa rated by a minimum of 35 feet protect against ignition with suitable snug fitting fire resistant covers or shields Do not weld on walls until checking for and removing combustibles touching the oth...

Страница 8: ... shock read understand and follow the safety instructions In addition make certain that anyone else who uses this welding equipment or who is a bystander in the welding area understands and follows these safety instructions as well IMPORTANT TO REDUCE THE RISK OF DEATH INJURY OR PROPERTY DAMAGE DO NOT ATTEMPT OPERA TION of this welding equipment until you have read and understand the following saf...

Страница 9: ... sure the decibels sound do not exceed safe levels Additional Safety Information For additional information concerning weld ing safety refer to the following standards and comply with them as applicable ANSI Standard Z49 1 SAFETY IN WELDING AND CUTTING obtainable from the American Welding Society 550 NW Le Jeune Road Miami FL 33126 Telephone 800 443 9353 Fax 305 443 7559 www amweld org or www aws ...

Страница 10: ...ELDER SPECIFICATIONS 11 SITE SELECTION 11 POWER SOURCE CONNECTION 11 OPERATION 11 DESCRIPTION 11 THERMAL OVERLOAD PROTECTION 11 PARAMETER CONTROLS 12 FUNCTION BUTTON DESCRIPTIONS 13 PARAMETER SETUP 15 TUNGSTEN RECOMMENDATIONS 16 RECOMMENDED AMPERAGE SETTINGS FOR SMAW ARC ELECTRODES 16 RECOMMENDED AMPERAGE ELECTRODE TYPES FOR TIG WELDING 16 DEFAULT PROGRAMS 17 MAINTENANCE SERVICING 18 GENERAL MAINT...

Страница 11: ...ed on inadequate or excessive power The 220 TIG AC DC single phase constant current inverter welder is designed for portable use on jobs involving maintenance fabrication and construction This versatile arc welding power source allows for a high degree of user adjustability in both Stick and TIG processes Some highlights of the 220 TIG AC DC include TIG functions High Frequency Pulse PPS On Base C...

Страница 12: ...EFLOW 3 RAMP UP NOTE only available on Panel Control 4 PULSE BASE CURRENT 5 PULSE PPS ON NOTE requires 2 touches of MENU 6 RAMP DOWN NOTE only available on Panel Control 7 CRATER FILL NOTE only available on Panel Control 8 POSTFLOW Parameter Controls AC DC F1 F2 F3 F4 F5 F6 F7 TIG PEDAL PANEL REMOTE LOCAL TIG HF CONSTANT STICK HS HOT START RAMP UP LOCAL CRATER FILL LOCAL RAMP DOWN LOCAL PULSE BASE...

Страница 13: ...t on the entire weld Start Only on for only the beginning of the weld or off To turn HF off hold F3 for 3 seconds HF is particularly useful for arc starts to reduce tungsten contamination since it is not required to touch the work piece while HF is on Default setting for DC is START ONLY Default setting for AC is CONTINUOUS STICK Hot Start increases amperage when initiating the weld to prevent sti...

Страница 14: ...the polarity stays in DCEN A higher percentage of DCEN 60 80 creates a tighter arc less cleaning and reduces tungsten balling A lower percentage of DCEN 40 60 creates a less focused arc more cleaning and will likely create a ball on the top of the tungsten F4 F5 F6 F7 PEDAL PANEL REMOTE LOCAL CRATER FILL LOCAL RAMP DOWN LOCAL MAIN CURRENT POSTFLOW FREQUENCY HZ BALANCE EN TIG FUNCTIONS CONTROL PULS...

Страница 15: ...NS TIG FUNCTIONS STICK SELECT CONTROL PULSE PULSE MENU PROGRAM HOLD STORE PROGRAM ON OFF SELECT ADJUST SELECT POWER TEMP FAULT PROGRAM CURRENT VALUE INPUT OK SELECT Vin SELECT MENU TO MODIFY CAT 325 PULSE PPS ON NO ACTION REQUIRED DEFAULT SETTING IS DC AC DC F1 F2 F3 F4 F5 F6 F7 TIG PEDAL PANEL REMOTE LOCAL TIG HF CONSTANT STICK HS HOT START RAMP UP LOCAL CRATER FILL LOCAL RAMP DOWN LOCAL PULSE BA...

Страница 16: ... ball up and not allow concentrated arc SIZE OF WELDING ELECTRODE AMPERAGE SETTING 1 16 16 Gauge 30 40 5 64 14 Gauge 50 65 3 32 70 100 1 8 100 140 5 32 140 180 3 16 150 200 TUNGSTEN Ø DCEN Th La Ce AC La Ce AC Pure 040 10 50A 20 40A N A 1 16 40 120A 30 170A 30 90A 3 32 90 200A 60 180A 40 120A 1 8 150A 130A 100 200A Tungsten Recommendations Recommended Amperage Settings for SMAW Arc Electrodes Reco...

Страница 17: ... Start only 5 3 Remote Foot Pedal S7 SS Thin Pulse Th La Ce 1 8 100 50 DC 250 50 Start only 5 5 Remote Foot Pedal S8 SS Thick Pulse Th La Ce 1 4 180 90 DC 250 50 Start only 5 7 Remote Foot Pedal S9 SS Lift Arc Thin Pulse Th La Ce 1 8 100 50 DC 250 50 Start only 5 5 Panel Lift Arc S10 SS Lift Arc Thick Pulse Th La Ce 1 4 180 90 DC 250 50 Start only 5 7 Panel Lift Arc A1 Aluminum Sheet La Ce P 1 16 ...

Страница 18: ...es The adjustment knob on the front panel didn t work Potentiometer broken current regulation Replace the potentiometer Cooling Fan not working or turning very slowly Switch broken Fan broken Wire broken or falling off Replace the switch Replace or repair the fan Check the connection No no load voltage Over voltage under voltage or scarcity of phase Welder getting overheated Switch broken See Yell...

Страница 19: ... REAR LOUVERS 710 1 21 84066 POWER CORD ST 3X12AWG 4 6M W 6 50P PLUG 1 22 22910096 PLASTIC GROMMET D 6 1 8 FEMALE 1 23 85542 SOLENOID VALVE 11VA 230V 60HZ 1 PC PACK 1 24 22910004K HOSE TAIL D 6 1 8 M 1 PC PACK 1 25 85712 FAN RAH1751B1 C 230V AC 172X150X51 1 26 05000291 BOTTOM PANEL 1 27 05000302 FRONT PANEL 1 28 84058 LABEL GAS CABLE CONNECTION 1 29 85713 CONTROL PCB FORNEY 220 TIG AC DC 1 30 8571...

Страница 20: ...20 WWW FORNEYIND COM Parts Diagram ...

Страница 21: ...21 WWW FORNEYIND COM Wiring Diagram ...

Страница 22: ...__________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ _________________________________...

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Страница 24: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 800 521 6038 www forneyind com ...

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