Forney 220 ST Скачать руководство пользователя страница 15

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fire extinguisher and a bucket of sand available.
To properly prepare for welding with your new welder, it is necessary to:
•  Read the safety precautions at the front of this manual. 
•  Prepare an organized, well-lit work area.
•  Provide protection for the eyes and skin of the operator and bystanders.
•  Attach the ground clamp to the bare metal to be welded, making sure of good contact.
•  Make sure that the wire-roller groove in the roller corresponds to the diameter and type of wire being used.
•  Plug the machine into a suitable outlet.
•  Completely open the gas cylinder valve. Adjust the gas pressure regulator to the correct flow rate. (Not applicable to 

Stick “SMAW” process).

  EXPOSURE TO A WELDING ARC IS EXTREMELY HARMFUL TO THE EYES AND SKIN. 

PROLONGED EXPOSURE TO A WELDING ARC CAN CAUSE BLINDNESS AND BURNS. NEVER 

STRIKE AN ARC OR BEGIN WELDING UNLESS YOU ARE ADEQUATELY PROTECTED. WEAR 

FIRE RESISTANT WELDING GLOVES, HEAVY LONG SLEEVED SHIRT, CUFFLESS PANTS; HIGH 
TOPPED SHOES AND A WELDING HELMET. 

• 

Press the Process SELECTOR BUTTON on the front panel to the left position.

• 

Check the electrode packaging to determine the recommended polarity and connect the electrode holder and ground 

clamp to the POSITIVE (+) and NEGATIVE (-) DINSE SOCKETS accordingly.

• 

Direct current electrode positive (DCEP) or direct current reverse polarity (DCRP): electrode holder in POSITIVE (+) 

DINSE SOCKET, ground clamp in NEGATIVE (-) DINSE SOCKET. Most electrodes use DCEP.

• 

Direct current electrode negative (DCEN) or direct current straight polarity (DCSP): electrode holder in NEGATIVE (-) 

DINSE SOCKET, ground clamp in POSITIVE (+) DINSE SOCKET

• 

Ensure the ground clamp has a good connection to the workpiece and is connected on clean, bare metal (not rusty or 

painted).

• 

Secure the bare end of the welding electrode in-to the jaws of the electrode holder.

• 

Switch the unit ON with the ON/OFF SWITCH

• 

Set parameters with the SECONDARY PARAMETER KNOB/SELECTOR.

• 

Set the amperage with the AMPERAGE ADJUSTMENT KNOB.

Setup for Stick Welding (SMAW)

Setup for Stick Welding (SMAW)

220 ST PRO STICK SET-UP CHART 

STICK 

(SMAW)

Electrode 

Type

E6010

E6011

E6013

E7014

E7018

E308L/E309L/E316L

Electrode 

Diam

Amperage

Polarity

Amperage

Polarity

Amperage

Polarity

Amperage

Polarity

Amperage

Polarity

Amperage

Polarity

1/16" 

(1.6mm)

N/A

DCEP

N/A

AC-DCEP

20-45

AC-DCEP-DCEN

N/A

AC-DCEP-DCEN

N/A

DCEP

20-40

DCEP

3/32" 

(2.4mm)

30-75

DCEP

40-85

AC-DCEP

40-90

AC-DCEP-DCEN

70-90

AC-DCEP-DCEN

65-100

DCEP

40-70

DCEP

1/8" 

(3.2mm)

75-125

DCEP

75-125

AC-DCEP

70-110

AC-DCEP-DCEN

90-140

AC-DCEP-DCEN

110-165

DCEP

75-115

DCEP

5/32" 

(4.0mm)

110-165

DCEP

110-165

AC-DCEP

115-140

AC-DCEP-DCEN

140-190

AC-DCEP-DCEN

150-220

DCEP

105-160

DCEP

Содержание 220 ST

Страница 1: ...ITEM 430 REV 08 08 2019 220 ST STICK TIG ARC WELDER OPERATING MANUAL ENGLISH...

Страница 2: ...solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer Our goal wi...

Страница 3: ...epair or replace defective products at no charge to you When you call Forney s Technical Service department you will speak to a trained product and application expert Forney s primary goal is to get y...

Страница 4: ...URCE CONNECTION 10 GENERATORS 11 EXTENSION CORDS 11 VENTILATION 11 ADDITIONAL WARNINGS 11 GETTING TO KNOW YOUR WELDER 12 DESCRIPTION 12 WELDER LAYOUT AND CONTROLS 12 OPERATION 14 PERFORMANCE DATA PLAT...

Страница 5: ...your state OSHA office or U S Dept of Labor OSHA Office of Public Affairs Room N3647 200 Constitution Ave Washington DC 20210 www osha gov AWS F4 1 SAFE PRACTICES FOR THE PREPARATION FOR WELDING AND C...

Страница 6: ...es are not strictly observed THE WELDING ARC PRODUCES VERY BRIGHT ULTRAVIOLET AND INFRARED LIGHT THESE ARC RAYS WILL DAMAGE YOUR EYES AND BURN YOUR SKIN IF YOU ARE NOT PROPERLY PROTECTED To reduce the...

Страница 7: ...improve ventilation in the welding area Do not resume welding if physical discomfort persists Fire Prevention FIRE OR EXPLOSION CAN CAUSE DEATH INJURY AND PROPERTY DAMAGE To reduce these risks read un...

Страница 8: ...sher nearby High Frequency Radiation High Frequency H F can interfere with radio navigation safety services computers and communication equipment It is the user s responsibility to have a qualified el...

Страница 9: ...und shoulders or any other part of the body when they are plugged into the welder Do not modify any wiring ground connections switches or fuses in this welding equipment Wear welding gloves to help in...

Страница 10: ...tings label of your welder The main power supply voltage should be within 10 of the rated main power supply voltage Too low a power supply voltage may cause poor welding performance Too high a power s...

Страница 11: ...electing an extension cord appropriate for use with your specific welder Select a properly grounded extension cord that will mate directly with the AC power source receptacle and the welder INPUT POWE...

Страница 12: ...there is a general welding or machine fault 5 SECONDARY PARAMETER KNOB SELECTOR for the function selection a PULSE Hz Frequency Pulses per second or Hertz b PULSE On Balance at Peak Amperage Peak c A...

Страница 13: ...13 WWW FORNEYIND COM 1 1a 5a 1b 5b 1c 5c 4 3 2 REAR VIEW OF FORNEY 220 ST PRO WELDER 11 12 13 FRONT VIEW OF FORNEY 220 ST PRO WELDER 6 7 8 9 5 10...

Страница 14: ...o the duty cycle Various duty cycles at other amperages are listed on your data plate Example Data Plate If you exceed the duty cycle of the welder the thermal protection system will engage shutting o...

Страница 15: ...ATIVE DINSE SOCKETS accordingly Direct current electrode positive DCEP or direct current reverse polarity DCRP electrode holder in POSITIVE DINSE SOCKET ground clamp in NEGATIVE DINSE SOCKET Most elec...

Страница 16: ...c Use pedal or torch to adjust output amperage while working REMEMBER TO CLOSE THE VALVE ON THE GAS CYLINDER IMMEDIATELY AFTER ALL WELDING IS COMPLETED Welding Tips Always weld clean dry and well prep...

Страница 17: ...GSTEN DCEN Th La Ce AC La Ce AC Pure 040 10 50A 20 40A N A 1 16 40 120A 30 170A 30 90A 3 32 90 200A 60 180A 40 120A 1 8 150A 130A 100 200A This machine has a 7 pin Amphenol style connection for connec...

Страница 18: ...able does not provide all possible solutions only those possibilities considered likely to be common faults PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION All LEDs OFF No output power Fan not operating No i...

Страница 19: ...ircuit breaker trips Machine is drawing too much amperage due to use of larger size electrode Use a smaller electrode Machine is not the only piece of electrical equipment on the circuit Make sure the...

Страница 20: ...ORNEYIND COM Machine Parts Diagram Replacement Parts List NO PART NUMBER ITEM DESCRIPTION 1 85668 Ground 50 Dinse 2 85670 Electrode Holder 50 Dinse 3 85516 120 230V Power Adaptor Plug 4 5084 Expert Te...

Страница 21: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 22: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 23: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Страница 24: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 1 800 521 6038 www forneyind com...

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