Follett Horizon Elite HCE1010A/W Скачать руководство пользователя страница 16

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HCE1010A/W, HME1010A/W, HCE1410A/W, HME1410A/W

Error faults: 

The Horizon PC board monitors various operating parameters including high pressure, auger gearmotor amperage 
limits, clogged drain, and low water alarm conditions. There are three types of errors namely “soft” (time delay) 
"hard" (reset), and “run”. 

 

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Soft errors will automatically reset after the 1 hour time delay or can be reset by cycling power.

 

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Hard errors must be reset on the control board.

 

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Run errors will give an indication of a problem, but will allow continuous normal operation.

Soft errors:

HI AMPS: The PC board monitors the amperage of the auger motor. Should the gear motor experience current 
draw above the allowable limit, the machine will shut down and the TIME DELAY and HI AMP will be illuminated. 
After the time delay the machine will restart and the TIME DELAY and HI AMP will clear.
LO WATER: During operation, the water level cycles between the normal low and normal high sensors. Should the 
water be shut off to a running machine, a soft error will occur. The error sequence is as follows: During operation, 
the water level falls to the normal low sensor, and when it does the water feed solenoid is energized. If water is not 
detected at the normal low sensor within 10 seconds, a soft error will occur. The machine will shut down, but the 
water feed solenoid will remain energized. Should water return, it will fill to the normal low sensor and the machine 
will resume normal operation. The error will clear automatically.
HI PRESSURE: Should the refrigeration pressure rise above 425 psi, the machine will shut down and the TIME 
DELAY and HIGH PRESSURE will be illuminated. After the time delay, and if the pressure has fallen back below 
the reset point of 295 psi, the machine will restart and the TIME DELAY and HIGH PRESSURE will clear.

Hard error:

DRAIN CLOG: The drain clog sensor, located in the chassis will detect the presence of water just below the top 
edge of the chassis. After the sensors are dired off, the machine must be reset on the control board to resume 
operation.

Run errors:

DRAIN CLOG: When the machine shuts down on a full bin and there has been 30 minutes of cumulative 
compressor run time, the machine will purge before starting. During this purge, if water does not get below the low 
probe in the reservoir within 20 seconds, the Drain Clog LED will light. The machine will continue to run but this is 
an indication of a poorly draining machine and must be addressed.

Relay output indication:

Each relay on the board has an indicator light associated with its output. For example, when the relay for the water 
feed solenoid is energized, the adjacent indicator light glows green. 

Evaporator flushing sequence:

During operation, the purge solenoid will open in order to drain water. There are two drain settings to choose from: 
High TDS or Low TDS. (There is a rocker switch behind the front cover of the machine.) The intent is to drain the 
Total Dissolved Solids from the machine while it makes ice.
While ice is being made, the TDS of the water in the evaporator increases in TDS concentration. Without periodic 
draining, the TDS levels will climb to very detrimental levels, levels that will cause scale to form and cause poor 
machine operation. The Low TDS setting will allow the machine to operate for one hour before going through the 
flushing sequence; the High TDS setting will allow the machine to run for 10 minutes before going through the 
flushing sequence.
The flushing sequence toggles the purge and fill solenoids three times. That is, the purge solenoid will energize 
until the water level drops below the low probe. The fill solenoid then energizes until water reaches the high probe, 
and so on for 3 cycles.
Typically, High TDS might be considered levels above 200 PPM, but local experience and varying water chemistry 
may compel a High TDS setting for best performance in even lower TDS levels.

Off cycle: At the completion of off-cycle time delay, the machine checks for a cumulative 30 minutes of ice making 

time since the last 

off-cycle flush. If the cumulative ice making time exceeds 30 minutes, the machine will open 

the drain valve for 60 seconds to drain the evaporator in its entirety. It will then refill with water and begin making 

ice. If the ice making time is less than 30 minutes, the machine will start and begin making ice without draining the 

evaporator.

Содержание Horizon Elite HCE1010A/W

Страница 1: ...te 230 V 50 Hz Ice Machines Self contained 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropr...

Страница 2: ...houses and by clients in hotels motels and other residential type environments bed and breakfast type environments catering and similar non retail applications WARNING To avoid a hazard due to instab...

Страница 3: ...all models 8 Service 12 Ice machine operation all models 12 Bin full detection system 14 Electrical system 15 Compressor data 18 Gearmotor data 18 Fan motor data 18 Mechanical System 19 Evaporator di...

Страница 4: ...ine which model you have Follett model numbers are designed to provide information about the type and capacity of Follett equipment Following is an explanation of the different model numbers in the se...

Страница 5: ...ndenser drain water cooled condenser only Notes 3 4 non vented drain line must slope a minimum of 1 4 per foot 6 mm per 30 4 cm run Drain to be hard piped and insulated Separate drains for ice machine...

Страница 6: ...407 386 366 kg 70 1001 938 874 826 778 lbs 21 454 425 396 375 353 kg 80 947 888 830 787 745 lbs 27 430 403 376 357 338 kg 90 892 839 786 749 712 lbs 32 405 381 357 340 323 kg 1410 Air cooled ice machi...

Страница 7: ...d exhaust air grilles must provide at least 250 sq in 1615 sq cm of open area Air cooled ice machines 18 458 mm minimum clearance between discharge and air intake grilles A 22 51 57 2 cm B 22 48 57 1...

Страница 8: ...care The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner Polish or equivalent Monthly condenser cleaning air cooled icemaker only 1 Use a vacuum cleaner or stiff b...

Страница 9: ...il CLEANER FULL light comes on Do not overfill 4 Place one Sani Sponge in remaining sanitizing and cleaning solution and retain for Step 9 Note Do not use bleach to sanitize or clean the icemaker CLEA...

Страница 10: ...wn Fig 6 8 Using disposable food service grade gloves insert dry Sani Sponge 9 Insert Sani Sponge soaked in SafeClean Plus from Step 4 10 Push both Sani Sponges down ice transport tube with supplied p...

Страница 11: ...upling Press power switch ON Ice pushes Sani Sponges through ice transport tube Fig 9 13 Place a sanitary 2 gal or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes 1...

Страница 12: ...let The continuous extrusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition...

Страница 13: ...ard will sense the activation During normal operation the water level rises and falls between the Normal High and Normal Low probes As water is consumed to make ice the level will fall until the Norma...

Страница 14: ...ning position of the flag is down and the switch is closed When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up opening the switch and s...

Страница 15: ...me of which will lock the machine off A flashing green light labeled POWER indicates power to the machine All other normal operation status indicators are covered as follows Ice machine disposition Op...

Страница 16: ...ine shuts down on a full bin and there has been 30 minutes of cumulative compressor run time the machine will purge before starting During this purge if water does not get below the low probe in the r...

Страница 17: ...HCE1010A W HME1010A W HCE1410A W HME1410A W 17 Wiring diagram...

Страница 18: ...r start winding 208 230 V 4 04 2 49 Compressor run winding 208 230 V 1 46 0 81 Gearmotor data Gearmotor current 2 0A 208 230 V Gearmotor torque out high amp trip point 2 8A 208 230 V Locked rotor amps...

Страница 19: ...y 1 Press CLEAN button to purge evaporator Turn power OFF when LO WATER lights 2 Unscrew and disconnect transport tube from louvered docking assembly Fig 11 3 Remove gearbox insulation Fig 12 4 Discon...

Страница 20: ...move gear motor bolts 9 16 wrench 7 Remove gear motor and wipe auger shaft clean WIPE AUGER SHAFT Fig 15 8 Remove main housing insulation and shuttle insulation Fig 16 9 Remove front feed water tube f...

Страница 21: ...with 3 16 allen wrench then remove auger and main housing together Note Auger is sharp wear protective gloves Fig 18 11 Rotate auger to align opening in auger flange with stream divider 12 Pull out a...

Страница 22: ...ecess 16 Apply liquid hand soap to raised area of auger shaft and interior rubber portion of shaft seal before installing seal 17 Clean O ring groove Lubricate O ring with petrol gel and reinstall Car...

Страница 23: ...switch Align holes with pins Fig 23 1 and depress switch button Fig 23 2 to clear shuttle tab Fig 24 23 Install shuttle drain tube and front feed water tube Fig 24 Fig 25 24 Install main housing insul...

Страница 24: ...Slide gear motor onto auger and Install gear motor bolts 9 16 wrench Fig 27 27 Connect gear motor wires Fig 28 28 Pry auger forward and roate auger using 1 2 wrench to align keyways 29 Install key fu...

Страница 25: ...W HCE1410A W HME1410A W 25 Fig 30 31 Rotate retainer fork to align screw holes 32 Install screws to secure retainer fork Fig 31 33 Install gearbox insulation Fig 32 34 Connect transport tube to louver...

Страница 26: ...32 C 100 F 38 C Pressure psig discharge suction 190 32 225 34 258 36 292 39 325 41 System Operating Pressures Discharge Suction PSIG Potable Water F C Condenser Water F C 50 10 60 16 70 21 80 27 90 32...

Страница 27: ...290 32 290 32 290 33 290 33 psig 60 16 290 33 290 33 290 33 290 33 290 33 psig 70 21 290 33 290 33 290 33 290 33 290 33 psig 80 27 293 33 293 33 293 33 293 33 293 33 psig 90 32 295 34 295 34 295 34 29...

Страница 28: ...Refrigerant replacement requirements 1 Non contaminated refrigerant removed from any Follett refrigeration system can be recycled and returned to the same system after completing repairs Recycled ref...

Страница 29: ...inlet 2Ambient water temperature is measured in the ice machine water reservoir Ice capacity test Ice machine production capacity can only be determined by weighing ice produced in a specific time pe...

Страница 30: ...lity causing ice to jam auger 2 Damaged shuttle mechanism 3 Intermittent drive output from PC board Evaporator will freeze causing a HI AMPS error 4 Gearmotor is unplugged 1 Clean ice machine Increase...

Страница 31: ...achine is not making ice Lo water 1 Water supply is insufficient 2 Low water pressure 3 Defective water feed solenoid valve Stuck in closed position 4 No water feed output from PC board 5 Plugged scre...

Страница 32: ...A W HME1010A W HCE1410A W HME1410A W Replacement parts Evaporator assembly 1 3 21 14 13 12 11 9 29 7 8 20 15 16 18 22 23 13 31 19 13 24 25 26 28 28 4 5 27 10 2 31 17 17 17 17 17 35 34 33 36 13 6 30 32...

Страница 33: ...01118652 18 Solenoid water feed 220 V 01107515 19 Reservoir lid and sensors includes screws and o ring 01118108 20 Valve shut off water 502921 21 Auger 1010 self contained includes seal key and auger...

Страница 34: ...34 HCE1010A W HME1010A W HCE1410A W HME1410A W 9 1 8 8 7 6 4 5 3 2 3 1410 1010 Air cooled assembly...

Страница 35: ...00117077 4 Insulation bulb TXV 00106534 5 Drier 00134593 6 Valve expansion thermal includes insulation and 2 clamps 01118942 7 Insulation TXV body and bulb 502830 8 Compressor 1010 230 V 50 Hz include...

Страница 36: ...36 HCE1010A W HME1010A W HCE1410A W HME1410A W Water cooled assembly 4 14 8 7 5 10 13 18 11 6 1 3 2 16 14 15 17 9 12 4...

Страница 37: ...2 clamps 01118942 8 Insulation TXV body and bulb 502830 9 Condenser w c 1010 1410 00129502 10 Valve shut off water 502222 11 Coupling 206411 12 Ty rap 204584 13 Fitting flared adapter 00996876 14 Comp...

Страница 38: ...38 HCE1010A W HME1010A W HCE1410A W HME1410A W Electrical box 1 7 4 3 2 6 5 13 11 8 9 12 10...

Страница 39: ...5 Relay compressor starting 230 V 50 Hz 1010 00141648 1010 only 5 Relay compressor starting 230 V 50 Hz 1410 00157131 1410 only 6 Contactor 230 V 50 Hz 00117010 7 Capacitor compressor starting 230 V 5...

Страница 40: ...10A W HME1010A W HCE1410A W HME1410A W Integration kit top mount and RIDE remote ice delivery 1 11 2 2 13 10 12 4 5 7 8 12 1 11 10 2 9 4 5 6 7 8 2 6 3 3 RIDE model configuration Top mount configuratio...

Страница 41: ...Not shown Integration kit RIDE model Harmony or Bin includes 10 3m of tube and insulation 00171397 Not shown Integration kit drop in 00145334 Not shown Integration kit Cornelius PR150 00144774 Not sho...

Страница 42: ...42 HCE1010A W HME1010A W HCE1410A W HME1410A W Skins assembly 11 7 5 4 3 6 9 8 10 2 1 10...

Страница 43: ...se clamp 500377 8 Plate strain relief 00192070 9 Louvered docking assembly 1010 includes strain relief plate bulkhead fitting 01119015 1010 only 9 Louvered docking station 1410 includes strain relief...

Страница 44: ...l free 877 612 5086 1 610 252 7301 www follettice com Horizon Harmony Ice Manager SafeCLEAN Sani Sponge and Vision are trademarks of Follett Corporation Chewblet RIDE and Follett are registered tradem...

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