Foley 622 SO Скачать руководство пользователя страница 31

31

- ORIGINAL INSTRUCTIONS - 

OPERATION

NOTE: SETUP PROCEDURE FOR SPIN DRIVE RPM

SPIN DRIVE RPM DURING SPIN GRINDING IS VERY IMPORTANT IN ACHIEVING A QUALITY GRIND.  THE 

DIAMETER OF THE REEL AND THE NUMBER OF BLADES ON THE CUTTING UNIT YOU ARE GRINDING WILL 

DETERMINE THE OPTIMAL SPIN SPEED.  

Generally, the SPIN DRIVE RPM for spin grinding will be between 180 RPM and 380 RPM.  For all reels, there 

is an optimum SPIN SPEED where there is an AGGRESSIVE, yet smooth grind.

It is recommended to start grinding each reel at the spin speed of 180 RPM and then evaluating the RPM by 

adjusting higher and lower to optimize the SPIN SPEED for that reel.  

INCORRECT SPIN SPEED can cause two problems: grinding wheel dressing or grinding wheel resonance. 

For some reels, especially small diameter high blade count reels, if the SPIN SPEED RPM is set too high, the 

reel can act as a dresser to the grinding wheel.  There can develop what appears to be a very aggressive grind 

(as if the infeed has self-infed) and then a sudden stop of grinding with no grinding wheel to reel contact.  If 

this occurs, your SPIN SPEED was set too high and you have dressed your grinding wheel. 

 

Some reels have a resonant RPM where the reel goes into harmonics with the grinding wheel and the 

resonance vibrates the grinder which results in a very bad grind.  By changing the SPIN SPEED to a higher or 

lower RPM you will move out of the resonant range.  After determining the best SPIN SPEED RPM for a reel, 

write the setting in the REEL SETUP CHART.

Spin grinding is complete when enough material has been removed and full contact is made across the entire 

length of the reel and the entire width of all blades.  

NOTE: Set traverse at slow speed on the TRAVERSE SPEED KNOB.  The slower the traverse speed, the better 

the finish.  Approximately 8 feet per minute or slower is recommended, but adjust the speed to your finish 

requirements for final grinding.  After sparkout, adjust the TRAVERSE SPEED KNOB to 0 and then switch all 

motors to OFF.

Open the doors and inspect the reel.  If it is sharp remove the reel.  If not, repeat the spin process, as 

required.  If you wish to inspect the reel in the middle of a grind program, turn off all switches when the 

grinding head is in the HOME position (Right side limit stop).  If using the AUTO program press the program 

select button to cancel the program.  Once stopped and all switches off, You can then open the doors and 

check the reel.  If you wish to continue, close the doors and turn all the motor switches back to ON or select a 

new AUTO Program..

PROGRAM

INFEEDS

TOTAL INFEED

TOTAL PASSES

1

1

.003"

7

2

2

.006

9

3

3

.009"

11

4

4

.012"

12

5

5

.015"

15

Содержание 622 SO

Страница 1: ...e OPERATOR S MANUAL which contains all the information to install operate and perform daily maintenance on this equipment The SERVICE MANUAL which is used by the maintenance department to do all maint...

Страница 2: ...ring the highest quality products at an unequaled value Setting the industry standard by investing in technological product innovation Manufacturing products specifically designed to maintain original...

Страница 3: ...o 5 321 912 6 010 394 6 290 581 6 685 544 6 699 103 additional Patents Pending OPERATOR S MANUAL 6227950 11 21 You must thoroughly read and understand all manuals before operating the equipment paying...

Страница 4: ...nd safety signs is not qualified to operate the unit Accidents occur often on machines that are used by someone who has not read the operators manual and is not familiar with the equipment If you do n...

Страница 5: ...d vs quality 11 Understand General Maintenance Before using this equipment refer to the list below Verify that all of the listed items are completed before powering up the equipment Keep this manual h...

Страница 6: ...TY 50 Relative Humidity 40 C 100 F Higher Relative Humidity may be allowed at lower temperatures There must not be condensation present ALTITUDE Up to 1000m 3280 ft above mean sea level TRANSPORTATION...

Страница 7: ...t Look for signs of wear loose hardware and missing or damaged components Ensure connections are tight and hoses and tubes are in good condition 2 Clean the machine by wiping it off 3 Remove all grind...

Страница 8: ...EGIBLE If safety decals become damaged or illegible for any reason replace immediately Refer to replacement parts illustrations in Service Manual for the proper location and part numbers of safety dec...

Страница 9: ...CEED THE MAXIMUM OPERATING SPEED established for the wheel 4 DON T use mounting flanges if the bearing surfaces ARE NOT CLEAN FLAT AND FREE OF BURRS 5 DON T TIGHTEN the mounting nut excessively 6 DON...

Страница 10: ...10 ORIGINAL INSTRUCTIONS SAFETY INSTRUCTIONS SAFETY DECALS LOCATION IF ANY DECALS ARE DAMAGED REPLACE THEM IMMEDIATELY See next page for explanation of symbols and decals 1 7 8 13 9 11 17 12 14 15 16...

Страница 11: ...be a trip hazard Secure the power cord in a manner that removes it as a trip hazard Unplug the machine when servicing or storing for an extended period of time POWER CORD PROTECTION The power supply c...

Страница 12: ...nit across two concrete slab seams or across a large crack PLACING THE GRINDER ON FLOORING THAT IS NOT LEVEL OR BROKEN WILL AFFECT GRINDING QUALITY MACHINE MUST BE POSITIONED TO ALLOW EASY ACCESS TO T...

Страница 13: ...heck with level after locking nuts are firmly tightened FIG 4 FIG 6 FIG 5 LOOSEN JAM NUT TO ADJUST FOOT LEVELING FEET LOCATED AT CORNERS OF MACHINE THE EQUIPMENT SHOULD NEVER BE LEFT UNATTENDED WHEN R...

Страница 14: ...ONNECTOR THAT COMPLIES TO THE LOCAL LAWS AND REGULATIONS SHOULD BE INSTALLED BY A QUALIFIED ELECTRICIAN THE PLUG IS CLASSIFIED AS A CATEGORY 0 MAIN DISCONNECT DO NOT WIRE THIS MACHINE DIRECTLY TO A PO...

Страница 15: ...nstalled if there is not one already on the end of the main power cord USE ONLY A QUALIFIED ELECTRICIAN TO COMPLETE THE INSTALLATION FIG 8 1 Individually wire nut Transformer Leads H2 H3 H4 H7 H8 and...

Страница 16: ...nit 3 CONTROL Contains the switches and knobs for the operator to use through the Spin and Relief grind processes 4 REAR ROLLER SUPPORTS Allows for easy adjustment of the rear roller using the V Mount...

Страница 17: ...control and related components Disconnect the cord at the wall outlet before performing service FUSES Interrupts excessive current blows so that further damage by overheating or fire is prevented THI...

Страница 18: ...oin is not used to use in the future STEP 1 PLACING THE CUTTING UNIT PREPARE CUTTING UNIT FOR SHARPENING 1 Follow the cutting unit manufacturers recommendations for proper maintenance when preparing t...

Страница 19: ...preader bar onto the reel The clamps on the spreader bar should be spaced evenly along the mower so the clamps do not slide as the mower is being raised OPTIONAL ELECTRIC WINCH Use the WINCH CONTROL c...

Страница 20: ...winch cool down 12 DO NOT OPERATE WORKSTATION WINCH WHEN UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION 13 DO NOT USE WORKSTATION WINCH TO HOLD LOADS IN PLACE Use other means of securing loads su...

Страница 21: ...nized aircraft type 1 8 DIA 3 mm 7 x 19 cable Always replace the wire rope with the replacement rope specified in the parts section of this manual Because all rope is subject to wear it is excluded fr...

Страница 22: ...ing unit true the REAR ROLLER SUPPORT PLATE to parallel to the V BLOCKS SUPPORT to the Grind shaft To move Unlock the LOCK HANDLES on the rear tooling plate and rotate the HANDWHEEL until the POINTER...

Страница 23: ...cutting unit into the V BLOCKS as shown above It may be necessary to move the FRONT HEIGHT ADJUSTER into a position to receive the front roller This is done by unlocking the LOCK HANDLE and sliding t...

Страница 24: ...that came with the checking device To maintain the best quality of cut the taper in a reel must be removed returning the reel to a true cylinder To remove the taper that was measured with the checker...

Страница 25: ...BUTTON and hold for three seconds to reset the ACCU POSITIONING GAUGE to reset the guage All three LEDs will blink twice to indicate that the GAUGE is reset fig 19 fig 18 LED INDICATORS Indicates Tur...

Страница 26: ...nter shaft of the cutting unit NOTE It is important to NOT move the gauge forward or back if this occurs your readings will be skewed 7 Press the RESET CHECK BUTTON to take the second reading The BLUE...

Страница 27: ...ligns with the decal on the tooling bar see FIG 19 8 Release the tab and allow the GAUGE PIN to travel up to the the center shaft of the cutting unit NOTE It is important to NOT move the gauge forward...

Страница 28: ...DRIVE MOTOR with the correct adapter This will generally be the same drive system component used for backlapping see FIG 28 The SPIN DRIVE MOTOR attaches to the end of the reel shaft or a drive syste...

Страница 29: ...L until the wheel has cleared the end of the reel if clearance to the frame allows see FIG 29 4 When the GRINDING WHEEL is in position move the TRAVEL LIMIT SENSORS in until the light on the SENSOR il...

Страница 30: ...l down until you can travel the full length of the reel without heavy grinding When you are able to travel the full distance of the reel without any problems proceed with grinding the reel 7 To manual...

Страница 31: ...s with the grinding wheel and the resonance vibrates the grinder which results in a very bad grind By changing the SPIN SPEED to a higher or lower RPM you will move out of the resonant range After det...

Страница 32: ...32 ORIGINAL INSTRUCTIONS...

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