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Instruction manual HT119 

 

www.foehrenbach.be 

Date : August 2007 

Documentrev. : 4 

Page : 11 / 15

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4.2 Wire and Insulation Barrel Crimpers and Tonker Replacement (see Figure 13) 
 
Removal 
 

1.  Loosen, but do not remove at this time, the two cap screws (7) that secure the crimpers to 

the crimper holder (1). 

2.  Remove the cap screw  (9) from the crimper holder  (1). 

Then remove the spring retainer  (8) and the crimper holder (1) with crimpers attached. 

3.  Remove the two tonker springs  (5) and the two spring guides  (6) from the hand tool frame.  

This can be accomplished by tilting the hand tool down. 

4.  Remove the two cap screws (7) that secure the crimpers to the crimper holder (1). 
5.  Remove the crimpers (3 and 4) and tonkers  (2) from the crimper holder (1). 
6.  Remove the damaged crimper(s)  (3) or  (4).  The top crimper is the wire barrel crimper (4). 

 
 
Installation 
 
NOTE 
 

When  replacing  tooling,  always  be  sure  that  the  part  number  of  the  new  part  is  the  same 
number that is on the old part that was removed 
 
7.  Place  the insulation  crimper  (3)  onto  the  flat  side  of  the  crimper  holder  (1).  Place  the  wire 

barrel  crimper  (4)  on  the  insulation  crimper  (3)  and  loosely  install  the  two  attaching  cap 
screws. 

8.  Insert  tonkers  (2),  with  the  top  tabs  facing  outwards,  into  the  slots  between  the  wire  and 

insulation crimpers. 

9.  Place and hold the crimper assembly into the hand tool with crimper holder (1) on the same 

side as the anvil holder (11).  
Make sure that the tonkers (2) go into the holes in the top of the hand tool frame. 

10. Place spring guides (6) into the holes in top of the hand tool frame, then insert the springs  

(5) into the holes so that the springs slip over the body of the spring guides. 

11. Place  spring  retainer (8) over tonker springs (5).  Make  sure  springs  are  compressed, then 

loosely  attach  the  spring  retainer  (8)  and  the  crimper  holder  (1)  to  the  hand  tool  with  the 
attaching cap screw (9). 

12. To align the tooling, close hand tool completely and hold it in it.s closed position.  Tighten the 

two cap screws  (7) to secure the crimpers to their holder.  Then tighten the cap screw (9), 
which secures the crimper holder to the hand tool frame. 

13. Crimp  a  terminal  to  a proper-size  wire  and inspect  the  terminal  as  described  in  Section  II, 

paragraph B. 

Содержание HT119

Страница 1: ...HT119 Handpistol to crimp male pin terminals User s Guide www foehrenbach be...

Страница 2: ...4 Specifications 4 2 OPERATION 5 2 1 Operating Procedures 5 2 2 Terminal Inspection 6 3 TROUBLESHOOTING 8 4 PARTS REPLACEMENT PROCEDURES 9 4 1 Anvil Replacement 9 4 2 Wire and Insulation Barrel Crimpe...

Страница 3: ...top group consists of those parts which remain stationary with the frame The bottom group contains those parts that move with the lever The HT 0119 is equipped with 2 crimping places Both sides are us...

Страница 4: ...te Applications 3 81 4 32 mm 0 150 0 170 in Wire Barrel Crimp Height Single Wire 22 26 AWG 0 76 0 81 mm 0 030 0 032 in Insulation Barrel Crimp Height 22 26 AWG Latch Housing and Discrete Applications...

Страница 5: ...This downward pressure helps to orient and hold the terminal in the terminal holder until crimped 2 Insert the pin end of the terminal with U shaped barrels up into the terminal holder and against the...

Страница 6: ...ed Any changes to this crimp height adjustment could cause a defective crimp or damage to the tooling 2 2Terminal Inspection The crimped terminal should be inspected to ensure that the tooling is corr...

Страница 7: ...re barrel Check that the bellmouth s were formed correctly Check that the wire barrel seam is even and tightly closed Next obtain a crimp height micrometer and measure the areas of the terminal shown...

Страница 8: ...ing is broken or cracked Replace wire barrel crimper as described in Section IV paragraph B The sides of the terminals wire barrel are scored or scratched Wire barrel crimper is defective Replace wire...

Страница 9: ...y show excessive wear or become cracked or chipped Removal 1 Remove the cap screw securing the anvil holder assembly to the hand tool see Figure 6 and then remove the anvil holder assembly 2 Loosen th...

Страница 10: ...ing alignment place a piece of paper over the anvils 3 Cut out two strips of paper Then fold the strips in half and place them over the anvils see Figure 9 4 Slowly close the hand tool lever completel...

Страница 11: ...nto the flat side of the crimper holder 1 Place the wire barrel crimper 4 on the insulation crimper 3 and loosely install the two attaching cap screws 8 Insert tonkers 2 with the top tabs facing outwa...

Страница 12: ...ench into the hole in the adjustable tool holder and into the socket head setscrew see Figure 11 Turn the setscrew turn counter clockwise to unlock the adjusting collar 3 Close the hand tool lever one...

Страница 13: ...ght is achieved 6 Remove the anvil holder assembly and tighten the setscrew clockwise in the adjustable tool holder Then reinstall the anvil holder assembly and tighten the attaching cap screw 6 PARTS...

Страница 14: ...CS 4 40 NF X LONG 8 8 104963 1 SPRING RETAINER 1 9 915305 205 SHCS 6 40 NF X LONG 2 10 915305 559 SHSS SET SCREW 2 56 NC X 1 8 LONG 2 11 102466 1 ANVIL HOLDER 1 13 108178 002 INSULATION BARREL ANVIL 2...

Страница 15: ...ate August 2007 Documentrev 4 Page 15 15 The technical data in this publication has been carefully checked and assembled No liability from inaccuracies or errors is assumed The right to change or impr...

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