FOAMICO 7009065 Скачать руководство пользователя страница 12

 

 

12 

B 270-22-F+CRN 20-3 - 7009065_ 

UK – 27.09.2017 

 

Maintenance

 

 
ATTENTION! When the system is serviced, the main power switch must always be switched off. 

6.1  Rinsing hose. 

ATTENTION! The rinsing hose should be checked for any damage or week point before taking it into use 
every day. A damaged hose can potential be dangerous. 
Do not drive across the hose. Be careful not to damage the hose on any sharp edged or corners. 
After use, clean the outside of the hose. Store it on a hose hanger. 
 
For security reasons it is recommended to change the hose at least once every 12 month. 

6.2  Nozzles. 

Nozzles are warned over time. And warned out nozzle is less effective. It can result in less rinsing power, 
higher water usage, higher chemical consumption. Check the nozzles on a regular basis. 1 to 2 times every 
month is recommended. Change the nozzle if they are damaged. To be sure you will get the optimized result 
we recommend using FOAMICO nozzles. 

6.3  Low pressure valves / guns 

They must be checked regular. The nut on the handle has to tighten regularly. Check couplings, swivels, 
handles for any damaged. A damaged part must be changed for security reasons. 

6.4  Couplings. 

Couplings should be cleaned and greased on a regularly basis. Use only approved grease. This will extend 
the live time of couplings.  Always make sure there is a nozzle or lance mounted in the coupling before 
opening.  Rinsing through an open coupling can damage the O-rings. 

6.5  Ball valves. 

Every ball valve on the inlet for water inlet for air outlet for water/foam and outlet for sanitizer must be 
adjusted. 
First time, after one week, and then, once every month. Tight the nut on the handle to avoid leakage. 

6.6  Non-return valves 

ATTENTION! Non-return valves are very important to secure a correct function of the system. 
Non return valves for air: The system has 2 non- return valves for air. The purpose of these is to prevent 
water running back into the air system. Due to the potential risk, the air system for the cleaning system must 
be separate from other air systems. 
ATTENTION! Never leave the valve for air open. Always secure it is closed when not foaming! 
 
If leakage of water is observed anywhere in the airline, both non-return valves must be changed. 
- Non-return valve for chemical: The system has one for each chemical intake. The purpose is to prevent 
water running back into to chemicals. It will dilute the chemical and result in none or bad foam quality and to 
low concentration 
ATTENTION! Non- return valves should be checked once every week. It is recommended to change every 
1-2 year 
Use only Original FOAMICO non-return valves. 

6.7  Suction filter / chemical hose. 

The suction filter for chemical should be clean once every week. It is recommended to change filter and 
chemical inlet hose every year. 

Содержание 7009065

Страница 1: ...1 B 270 22 F CRN 20 3 7009065_ UK 27 09 2017 Operation Manual FOAMICO Booster Station B 270 22 F CRN 20 3 7009065 ...

Страница 2: ... 5 3 3 Water supply 6 3 4 Electrical Supply 6 4 Operation 7 4 1 Start procedure 7 4 2 Stop procedure 7 5 Troubleshooting 9 5 1 Failures control system 9 5 1 1 The pump does not start 9 5 1 2 The pump will not stop 9 5 1 3 Red light illuminated at the pump 10 5 1 4 Other faults 11 6 Maintenance 12 6 1 Rinsing hose 12 6 2 Nozzles 12 6 3 Low pressure valves guns 12 6 4 Couplings 12 6 5 Ball valves 12...

Страница 3: ...rest with FOAMICO The defect parts are the property of FOAMICO Claims which might be raised for any other legal reason or normal wear and tear as well as damage on parts which can be related to negligent or wrong treatment are not covered by this guarantee This guarantee does not cover at all if the system has been exposed to frost This guarantee becomes void if changes or repairs have been implem...

Страница 4: ...g read the instructions from the Detergent supplier Always consult the Detergent supplier to get instructions for correct use Wrong use of detergent can be dangerous it can produce poisonous gas great chemical burns an allergic reactions The system should not be started up before the operator using the system has been instructed in the correct utilization adjustment and maintenance of it Never dir...

Страница 5: ...maintenance for good operational condition of the system The observance of the prescribed conditions for the environment and operation 3 Installation 3 1 Safety instructions for Mounting and Installation IMORTANT Never install or apply damaged products Claims concerning damages must be made to the carrier immediately IMPORTANT Work in the connection with installations start up and maintenance on t...

Страница 6: ...of the pump AFTER mounting the system flushing of the pipes must always be done with the satellites in rinsing mode in order to avoid any impurities in the injector system Please keep rinsing until the rinsing nozzle shows an invariable clean water jet coming out 3 4 Electrical Supply WARNING The user or the installer is responsible for the installation of correct earthing and protection according...

Страница 7: ...POS C Fig 4 1 into position On The pump will start automatically when a Satellite or water outlet is used When there is now activity the pump will stop automatically and be in standby as long as the On Off switch POS C Fig 4 1 is in potion On 4 2 Stop procedure STOP 1 Turn the On Off switch POS C Fig 4 1 into position Of The booster station is now stopped 2 ATTENTION When the system is not used it...

Страница 8: ...4 bar Inlet pressure Actual measured inlet pressure Liquid temp water temperature in top of the pump FIGURE 4 3 Display photo Pump running Discharge press Stop Actual discharge pressure from pump maximum setpoint 27 bar Resulting setpoint Setpoint inlet pressure maximum pump pressure maximum setpoint 27 bar Inlet pressure Actual measured inlet pressure Liquid temp water temperature in top of the p...

Страница 9: ... the pump still not running call a service technician 5 1 1 The pump does not start The pump does not start even though there is flow through the pump Do the following Reset the unit Turn the Switch POS C fig 5 1 into 0 position for 5 seconds Turn the Switch POS C fig 5 1 into rinse position I If this does not help and the green light at the pump is not illuminated check the power supply If the gr...

Страница 10: ...en lower than 0 6 bar for more than 3 seconds Check the water supply Minimum supply is 2 0 bar at full flow Reset the unit Turn the Switch POS C fig 5 1 into 0 position for 5 seconds The unit will start when there is water consumption Follow the instruction at the display to set it back to the home screen fig 5 2 High water temperature Limit 2 exceeded is the supply water below 70 C 158 F Limit 2 ...

Страница 11: ... when there is water consumption Follow the instruction at the display to set it back to the home screen fig 5 2 High motor temperature pump has been overloaded reduce load If the failure has been one of the above and the problem has been solved Reset the unit Turn the Switch POS C fig 5 1 into 0 position for 5 seconds The unit will start when there is water consumption 5 1 4 Other faults Read the...

Страница 12: ...plings Always make sure there is a nozzle or lance mounted in the coupling before opening Rinsing through an open coupling can damage the O rings 6 5 Ball valves Every ball valve on the inlet for water inlet for air outlet for water foam and outlet for sanitizer must be adjusted First time after one week and then once every month Tight the nut on the handle to avoid leakage 6 6 Non return valves A...

Страница 13: ...10 Max outlet pressure bar 24 Max water consumption l min 270 Max Temperature C 70 Pipe dimension inlet inch 1 5 Pipe dimension outlet inch 1 5 Power Supply Standard voltage V 400 Hz 50 Max power consumption kW 15 Nominal current A 29 6 23 2 Fuse A 63 Dimension WxHxD mm 1200x1080x1110 Weight kg All Measurements are average ...

Страница 14: ...14 B 270 22 F CRN 20 3 7009065_ UK 27 09 2017 8 Spare parts 8 1 Booster B 270 22 CRN 20 3 All Measurements are average ...

Страница 15: ...15 B 270 22 F CRN 20 3 7009065_ UK 27 09 2017 Figure 8 1 Booster ...

Страница 16: ...que ISO 10511 M12 N Mutter 4 1000183 Washer Washer DIN 125 A 13 Unterlegscheibe 12 1000865 Hexagon Thin Nut ISO 4035 M16 N ISO 4035 M16 N Flachmutter 1 1001967 Pump CRNE10 09 JX P GI E HQQE 11kW Pumpe 4 1000184 Hex Bolt ISO 4014 M12 x 50 x 30 N Schraube 1 1002015 Outlet tube for 7012010 Ausgangsrohr Pumpe 1 1 2 1 1002031 Air release v PT1000 temp 1 2 Luft V PT1000 temp 1 1000832 Pressure transmitt...

Страница 17: ... The electrical diagram is delivered as a separate part of the manuals 9 1 Flow diagram In and outlets A Water inlet B Water outlet for satellite connection Components 2 Feed pump 3 Pump 4 Temperature transmitter TP1000 5 Check valve water 7 Pressure transmitter 8 ...

Страница 18: ...9 2017 10 Name Plate 1 Company Name 8 Maximum pressure 2 Production date 9 Min Max inlet pressure 3 Serial number 10 Power 4 Item Number 11 Current 5 Model type 12 Voltage 6 Maximum allowed flow 13 Frequency 7 Maximum temperature in Celsius ...

Страница 19: ... B 050 27 F B 050 27 C B 065 27 F B 065 27 C B 100 27 F B 100 27 C B 120 27 F B 120 27 C B 200 27 F B 200 27 C B 270 27 F B 270 27 C B400 F B540 F B630 F B630 F B810 F B1080 F to which this declaration relates are in conformity with the Council Directives on the approximation of the laws of the EC Member States relating to Machinery 2006 42 EC Electromagnetic compatibility 2004 108 EC Electrical e...

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