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FW-F010-A-M_v0404_01_EN.docx

ABOUT THE MANUAL

This operation manual is divided into two main sections:

•

The daily use of the F010-A is described in chapter 2

“Operational”. These instructions are

meant for users.

•

The following chapters and appendices are exclusively meant for electricians/technicians. These

provide a detailed description of all software settings and hardware installation guidance.

This operation manual describes the standard F010-A as well as most of the options available. For
additional information, please contact your supplier.

A hazardous situation may occur if the F010-A is not used for the purpose it was designed
for or is used incorrectly. Please carefully note the information in this operating manual
indicated by the pictograms:

A "

warning !

" indicates actions or procedures which, if not performed correctly, may lead to

personal injury, a safety hazard or damage of the F010-A or connected instruments.

A "

caution !

" indicates actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the F010-A or connected instruments.

A "note !" indicates actions or procedures which, if not performed correctly, may indirectly
affect operation or may lead to an instrument response which is not planned.

WARRANTY AND TECHNICAL SUPPORT

For warranty and technical support for your Fluidwell products,
visit our internet site www.fluidwell.com or contact us at [email protected].

Hardware version : 03.03.xx
Software version : 03.03.xx
Manual

: FW-F010-A-M_v0404_01_EN.docx

© Copyright 2022 : Fluidwell B.V. - the Netherlands

Information in this manual is subject to change without prior notice. The
manufacturer is not responsible for mistakes in this material or for incidental
damage caused as a direct or indirect result of the delivery, performance or
use of this material.

© All rights reserved. No parts of this publication may be reproduced or used
in any form or by any means without written permission of your supplier.

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Содержание F010-A

Страница 1: ...F010 A FLOW RATE INDICATOR Signal input flowmeter 0 4 20mA Options Intrinsically Safe F Series Field mounted indicators for safe and hazardous areas More info www fluidwell com fseries ...

Страница 2: ...not be disposed of into the general waste system or into a landfill At the end of its life equipment shall be disposed of according to the local regulations regarding waste of the electrical and the electronic equipment Please contact your local dealer national distributor or the manufacturer s Technical helpdesk for information on the product disposal SAFETY RULES AND PRECAUTIONARY MEASURES The m...

Страница 3: ...damage of the F010 A or connected instruments A caution indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the F010 A or connected instruments A note indicates actions or procedures which if not performed correctly may indirectly affect operation or may lead to an instrument response which is not planned WARRANTY AND TECHNICAL S...

Страница 4: ... 17 4 3 1 Identification 17 4 3 2 Opening Removing the cover 19 4 3 3 Closing Replacing the cover 19 4 4 Mechanical installation 20 4 4 1 Dimensions Aluminum and stainless steel enclosures 20 4 4 2 Dimensions Non metallic enclosures 21 4 4 3 Mounting 22 4 5 Electrical installation 23 4 5 1 Electrical safety 23 4 5 2 Protective Earth PE connections 23 4 5 3 Field wiring connections 24 4 5 4 Power s...

Страница 5: ...IIC IIIC 36 5 4 2 F010 A PD XI ZB Ex ia IIC IIIC 37 5 4 3 F010 A PL XI ZB Ex ia IIC IIIC 37 6 MAINTENANCE 38 6 1 General directions 38 6 2 Instructions for repair 38 6 3 Battery replacement 39 6 3 1 Safety instructions 39 6 3 2 Replace the battery 40 6 3 3 Disposal of batteries 40 TECHNICAL SPECIFICATION 41 PROBLEM SOLVING 44 DECLARATION OF CONFORMITY 45 INDEX OF THIS MANUAL 46 LIST OF FIGURES 47 ...

Страница 6: ...cal application for the F010 A Configuration of the F010 A The F010 A has been designed to be implemented in many types of applications For that reason a SETUP level is available to configure your F010 A according to your specific requirements It includes several important features such as span measurement units signal selection etc All setting are stored in EEPROM memory and will not be lost in t...

Страница 7: ...mulated total and flow rate CLEAR key This key is used to CLEAR the value of total 2 3 OPERATOR INFORMATION AND FUNCTIONS In general the F010 A will always function at Operator level The information displayed is dependent upon the SETUP settings The signal from the connected sensor is processed by the F010 A in the background whichever screen refresh rate setting is chosen After pressing a key the...

Страница 8: ...ng lifetime after the first moment of indication is generally several days up to some weeks See paragraph 6 3 for further information on battery replacement Fig 4 Example of low battery alarm Range error As soon as the input value is 5 outside the calibrated measurement range the piegraph starts flashing Meanwhile LO CURRENT or HI CURRENT will be displayed Alarm 01 03 When alarm is displayed pleas...

Страница 9: ...till active Make sure that the unit is not being used for any application when altering the settings 3 2 1 ENTERING SETUP LEVEL Configuration of the F010 A is done at SETUP level which can be reached at all times while the F010 A remains fully operational At SETUP level the display will deactivate the RUN indicator and activate the SETUP indicator Use the control panel to access SETUP level PROG k...

Страница 10: ...ach function that needs to change navigate to that function and follow the steps indicated below During the programming sequence the display will deactivate the SETUP indicator and activate the PROGRAM indicator When programming new values alterations will only be set after the PROG key has been pressed to confirm the new value STEP 3 Step 1 Starting the programming sequence PROG key When a functi...

Страница 11: ... key During the programming sequence this key is used to confirm the new value and return to SETUP level To cancel the operation either press the PROG key for 3 seconds or wait for 20 seconds the programming sequence is cancelled and the former value is reinstated 3 2 4 RETURNING TO OPERATOR LEVEL When all settings are configured correctly the unit can be returned to OPERATE level Please keep a re...

Страница 12: ...0 1 2 3 4 5 Ref displayed value 1 4 SPAN 0 00001 199 999 unit time unit 2 DISPLAY 2 1 BARGRAPH off on 2 2 BACKLIGHT optional off on 2 3 BL BRIGHTNESS optional 1 5 3 POWER MANAGEMENT 3 1 LCD UPDATE fast 1 sec 3 sec 15 sec off 3 2 BATTERY MODE operational shelf 4 FLOWMETER 4 1 FORMULA interpolation square root 4 2 FILTER 00 99 4 3 CUT OFF 0 0 99 9 4 4 CALIBRATE LOW default calibrate calibrate set 4 ...

Страница 13: ...e accurate the functioning of the system will be Example 1 Calculating the span for flow rate Let us assume that the flowmeter generates 20mA at a flow rate of 2 481 3 Liters minute the selected unit is Liters and time unit minute The span is 2481 3 Enter for SETUP 1 4 24813 and for SETUP 1 3 decimals 1 Example 2 Calculating the span for flow rate Let us assume that the flowmeter generates 20mA at...

Страница 14: ...ignal the display is switched off but all settings and totals are stored In this mode power consumption is extremely low To wake up the F010 A again press the SELECT key twice 3 3 5 EXPLANATION OF SETUP MENU 4 FLOWMETER SETUP FUNCTIONS AND VARIABLES 4 FLOWMETER 4 1 FORMULA The F010 A can process the 0 4 20mA signal in two ways Interpolation the signal is processed linear R S x I Square root for di...

Страница 15: ...ed DEFAULT with this setting the factory value is re installed CAL SET to select the last calibrated value 4 5 TUNE MAX 20mA With this setting it is possible to calibrate the input value for 20mA as the signal from the flowmeter might not be exact 20 0mA at maximum flow rate This function will measure the real output value at maximum flow rate Be very sure that the offered signal is correct before...

Страница 16: ...s e g F010 A XF Follow the electrical installation instructions as shown in chapter 4 and the mechanical installation instructions of the enclosure that are supplied separately Type XI Suitable for intrinsically safe applications e g F010 A XI Follow the general mechanical and electrical installation instructions of chapter 4 and the specific installation instructions of chapter 5 4 2 INSTALLATION...

Страница 17: ...fy your F0 Series device all field mount enclosures have a weatherproof identification label placed on the outside of the unit Fig 6 Identification Example of F0 Series identification label safe area Installation label A second label is located on the inside and shows additional installation data For panel mount enclosures the outside label is not available so the inside label also serves as ident...

Страница 18: ...afe area Type PF or PM Serial number and year of production The serial number can be reviewed on the identification label or in SETUP menu Others The production date is either shown separately on the label or indicated by the first 4 digits of the serial number representing year and week number YYWW ...

Страница 19: ...their mating parts and the front cover is now completely separate 4 3 3 CLOSING REPLACING THE COVER To replace the cover on the F Series enclosure follow this procedure 1 Re insert all terminals to their original position 2 Carefully position the front cover onto the back cover making sure that the gasket falls nicely into the gutter of the back cover 3 Replace all 4 screws into the front cover an...

Страница 20: ...ert B after H HBx Fig 9 Dimensions Aluminum and stainless steel enclosures 75 mm 2 95 130 mm 5 12 112 mm 4 40 60 mm 2 36 120 mm 4 72 M20 x 1 5 PG9 PG9 30mm 30mm 22 5mm M20 x 1 5 M16 x 1 5 M16 x 1 5 30mm 30mm 22 50mm M20 x 1 5 22 5mm M20 x 1 5 M20 x 1 5 25mm 25mm 22 5mm 1 2 NPT 0 9 3x 1 2 NPT 0 12 0 12 0 9 HA HM HN HO HP HT HU 6 x M12 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 115 mm 4 53 98 mm 3 86 H...

Страница 21: ... mm 5 12 112 mm 4 40 60 mm 2 36 120 mm 4 72 HD HK HK back box flat bottom HE HF HG HH D 12mm 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 22 5mm 30mm 30mm D 16mm D 20mm 0 9 D 22mm 0 866 22 5mm 25mm 25mm D 20mm D 20mm D 16mm HC 75 mm 2 95 118 mm 4 65 104 mm 4 09 HJ 0 9 0 12 0 12 3x D 22mm 0 866 115 mm 4 53 98 mm 3 86 29 1 mm 1 15 31 mm 1 22 ...

Страница 22: ...ing the mounting plate please follow the instructions that came with the accessories Alternatively the unit can be panel mounted by using only the front cover Wall mount by using the openings on the out side of the back cover Wall mount by using the mounting plate accessory Meter mount by using one of the openings in the bottom of the back cover Pipe mount by using the mounting plate with the brac...

Страница 23: ...ack panel The metal front panel is connected to the Protective Earth by the mounting screws and serrated washers The wire screens shield are meant to prevent electromagnetic interference and shall be connected to the common ground terminals that belong to the specific sensor connection The wire screens shall be terminated at one side to prevent wire loops Inside of the Fluidwell unit the different...

Страница 24: ...ational Rules and Regulations When a power supply is connected to the field wiring connections please also consider the demands for power supply wiring shown in paragraph 4 5 4 The installation must comply with inter national requirements and local ordinances o Within the Europe Union and the UK all installations must comply with national regulations o Within Canada all field wiring must conform t...

Страница 25: ...M Terminal 7 sensor supply 8 2V 12V or 24V Type PF and PM offer a power supply for the sensor The flowmeter can be externally powered with 8 2V 12V or 24V DC max 400mA 24V The voltage is selected with the three switches inside the F010 A Be sure that all the leads to the terminals are disconnected from the F010 A when the internal plastic protection cover has been removed HIGH VOLTAGE 400V NEVER c...

Страница 26: ...B PD PL PX 4 6 1 TERMINALS 1 2 FLOWMETER INPUT The F010 A requires a 0 4 20mA flowmeter signal which will be processed 4 times a second with a 16 bits accuracy The input is not isolated The screen of the signal wire can be connected to the common ground terminal See paragraph 4 5 3 Type PL input loop power Model F010 A PL is powered from the 4 20mA sensor signal Fig 15 Terminal connections Analog ...

Страница 27: ... AREA APPLICATIONS TYPE PF PM Take careful notice of all safety and precautionary measures indicated in paragraph 4 5 Electrical Installation and review paragraph 4 5 3 and 4 5 4 before applying any field or power supply wiring For Intrinsically Safe applications read chapter 5 Following terminal connectors are available on the F010 A when supplied with Type PF PM Fig 17 Overview of terminal conne...

Страница 28: ...ed can cause ground loop currents that could damage the equipment See paragraph 4 5 2 Protective Earth PE connections for more information 4 7 2 TERMINALS 5 7 FLOWMETER INPUT The F010 A requires a 0 4 20mA flowmeter signal which will be processed 4 times a second with a 16 bit accuracy The input is not isolated The screen of the signal wire can be connected to the common ground terminal See paragr...

Страница 29: ...ur F0 Series device all field mount enclosures have a weatherproof identification label placed on the outside of the unit Fig 19 Identification Example of F0 Series identification label intrinsic safety Installation label A second label is located on the inside and shows additional installation data For panel mount enclosures the outside label is not available so the inside label also serves as id...

Страница 30: ...ush discharges For reasons of ESD and safety always ground the metal enclosure properly as indicated in section 4 5 Electrical installation of this manual Do not blend metal front covers with non metallic rear covers vice versa and or cable glands A metal cover on a non metallic rear cover could lead to ESD A metal cable gland in a non metallic enclosure could invalidate isolation For enclosures a...

Страница 31: ...cuits connected to terminals 1 and 2 4 and 6 7 and 8 11 and 12 the input parameters of the connected hazardous location apparatus must meet the following requirements Vmax The Voc of the of the circuit Imax The Isc of the circuit Pmax The Pmax of the circuit Ci The difference between the Ca of the circuit and the sum of the cable capacitance and the internal capacitance Ci of all other CSA FM Appr...

Страница 32: ...circuit For the circuits connected to terminals 1 and 2 4 and 6 7 and 8 11 and 12 the input parameters of the connected hazardous location apparatus must meet the following requirements Vmax The Voc of the of the circuit Imax The Isc of the circuit Pmax The Pmax of the circuit Ci The difference between the Ca of the circuit and the sum of the cable capacitance and the internal capacitance Ci of al...

Страница 33: ...rcuits precautions must be taken to separate the Intrinsically safe circuits in accordance with EN 60079 11 For electrical data consult Annex 1 for this F0 Series model on the following page Substitution of components may impair intrinsic safety Exchange of Intrinsically safe battery FWLiBAT 0xx with certificate number KEMA 03ATEX1071 U or IECEx KEM 08 0005U is allowed in Hazardous Area Read parag...

Страница 34: ...ic safety Ex ia IIC IIIC only for connection to a certified intrinsically safe circuit with following maximum values Ui 30 V Ii 200 mA Pi 1 2 W Li 0 mH Ci 0 nF External supply output circuit Type PD terminals 6 and 1 2 7 or 8 in type of protection intrinsic safety Ex ia IIC IIIC with the following maximum values The maximum output parameters are equal to the parameters of the external supply input...

Страница 35: ...external power supply The following types of power supply are available for hazardous area Type PX as standard all intrinsically safe products are supplied with terminal 4 and 5 to power the product externally Type PC offers additional to type PX an internal Intrinsically Safe lithium battery This ATEX certified battery FW LiBAT xxx may be changed in hazardous area Type PD offers a sensor supply o...

Страница 36: ...cuit depends on type of signal 4 5 Common ground Main supply 9 10 Common ground Supply backlight HAZARDOUS AREA SAFE AREA Power supply For example MTL5025 Power supply For example MTL5025 max 30 V max 200 mA max 1 2 W Uo Io Po max 30 V max 200 mA max 0 75 W Uo Io Po Note above values are safety values Consult the technical specification for operational values Power supply For example MTL5025 max 3...

Страница 37: ...matically till power is disconnected 1 2 Common ground Signal Circuit depends on type of signal 6 4 5 Common ground Main supply Supply 9 10 Common ground Supply backlight Power supply type PD 16 30V DC I S flowmeter input type A 0 4 20mA Backlight option type ZB Power supply For example MTL5025 Power supply For example MTL5025 max 30 V max 200 mA max 1 2 W Uo Io Po max 30 V max 200 mA max 0 75 W U...

Страница 38: ...splay update uses significantly more power Pulse output Low temperatures the available power will be less due to battery chemistry Check periodically The condition of the casing cable glands and front panel The input output wiring for reliability and aging symptoms The process accuracy As a result of wear and tear re calibration of the flowmeter might be necessary Do not forget to re enter any sub...

Страница 39: ...ions Intrinsically safe applications Type PC Only batteries of type FW LiBAT 021 that hold the Ex marking as shown below are suitable replacements and certified for use in hazardous areas Before replacing the battery in hazardous area verify that the new battery is undamaged in good condition and suitable for use in the unit Type FW LiBAT 021 re ordering nr SPC02 Never use safe areas batteries in ...

Страница 40: ...r the battery connector to prevent a short circuit Fig 27 Battery replacement procedure Install the new battery as follows 1 Make sure the new battery is undamaged in good condition and suitable for use in the unit Check that the markings on the battery correspond with the type of installation as shown above 2 Install the battery 3 into the retainer 4 making sure the wire 1 comes out at the correc...

Страница 41: ...D 115 x 98mm 4 53 x 3 86 WxH 31mm 1 22 IP65 TYPE 4X Plastic GRP panel mount enclosure Weight 450gr Aluminum Stainless Steel panel mount enclosure Weight 600gr Field wall mount enclosures Dimensions with extended back Classification 130 x 120 x 75mm 5 10 x 4 72 x 2 95 WxHxD 130 x 120 x 90mm 5 10 x 4 72 x 3 54 WxHxD IP67 TYPE 4X Aluminum SS enclosures Type HA Type HB HSB Type HL Type HM HBM HSM Type...

Страница 42: ...ttings Data retention at least 10 years Password Configuration settings can be password protected Hazardous area option Intrinsically safe Type XI ATEX approval KEMA 05ATEX1168 X II 1 G Ex ia IIC T4 Ga II 1 D Ex ia IIIC T200 100 C Da CSA approval CSA 08 2059461 IS Class I II III Division 1 Groups A to G T4 Class I Zone 0 AEx ia IIC T4 Ga IECEx approval IECEx KEM 08 0006X Ex ia IIC T4 Ga Ex ia IIIC...

Страница 43: ...9 999 with variable decimal position Update time Four times a second Voltage drop 2 6 Volt Load impedance 3kOhm Relationship Linear and square root calculation Operational Operator functions Displayed functions flow rate measuring and time unit piegraph 0 100 Flow rate Digits 5 1 2 digits Unit mL L m3 Gallons KG Ton lb bl cf RND ft3 scf Nm3 Nl igal no units Time units sec min hr day Decimals 0 5 ...

Страница 44: ...nknown If the pass code is not 1234 there is only one possibility left call your supplier ALARM When the alarm flag starts to blink an internal alarm condition has occurred Press the select button several times to display the 4 digit error code The codes are 0001 irrecoverable display data error data on the display might be corrupted 0002 irrecoverable data storage error the programming cycle migh...

Страница 45: ...its of the year in which the E marking was affi ed 03 ei anager Technology o 6 60 e e e e er a d o a e 66 e e e e er a d d e 00 cer ed er ca o ea der 0 6 r e e e er a d eghel ebruary 2022 e luidwell declare under our sole responsibility that the 0 eries indicators are designed and will operate conform the following applicable egislation and tandards when installed and operated according to the rel...

Страница 46: ...te decimals 13 measuring unit 13 Span 13 time unit 13 flowmeter 14 functional description 6 high current 44 input signal 26 intrinsic safety 29 Intrinsic safety 30 38 40 keys 7 low current 44 main function 9 maintenance 38 operational 7 9 16 38 operator level 7 pass code 44 Piegraph 7 13 power supply 27 range error 8 44 rate 7 sensor supply voltage 25 SETUP level 9 signal input 26 terminal connect...

Страница 47: ...ge selection type PF and PM 25 Fig 14 Overview of terminal connectors F010 A type PB PD PL PX 26 Fig 15 Terminal connections Analog signal input 26 Fig 16 Terminal connections Backlight ZB 27 Fig 17 Overview of terminal connectors F010 A type PF PM 27 Fig 18 Terminal connections Analog signal input 28 Fig 19 Identification Example of F0 Series identification label intrinsic safety 29 Fig 20 Identi...

Страница 48: ...rpolation 4 2 filter 01 off 4 3 cut off 00 0 4 4 calibration low 0 4mA factory 4 5 calibration high 20mA factory 5 OTHERS 5 1 model F010 A F010 A F010 A 5 2 software version 03 ____ ____ 03 ____ ____ 03 ____ ____ 5 3 serial number _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5 4 pass code 0000 5 5 tagnumber 0000000 Fluidwell bv PO box 6 Voltaweg 23 Website www fluidwell com 5460 AA Veghel 5466 AZ Veg...

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