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flowserve.com

 

1 Term

The safety 
NOTE are 
dangers an
aspects tha
 

DANGER:

and/or sub
precaution

 

WARNING

and/or sub
precaution

 

WARNING

intrinsic sa

 

CAUTION:

property damag
 

NOTE:

 Indicat

information, w
qualified perso
emphasized n
operation and
documentation
documentation
to avoid faults
indirectly caus
 

2 Gen

The following i
installing and p
Logix® 3200M
used for all the
indicate feature
that the positio
Model Number
model number
should thoroug
operating, or p
 
Separate Valte
Maintenance in
IOM 27) and a
the system and
instructions wh
 
To avoid possi

WARNING

 an

Modifying this 
maintenance p
affect performa
equipment, an
 

WARNING

adhered to
product.  S
devices m

ms Conce

terms DANGE

used in these in

nd/or to provide 

at may not be re

:

 Indicates that

bstantial proper

ns are not taken

G:

 Indicates tha

bstantial proper

ns are not taken

G:

 Substitution 

afety. 

 Indicates that m

ge can occur if p

tes and provide

which may not b

onnel.  Complia

notes, with rega

 maintenance a

n (e.g., in the o
n or on the pro

s, which in them

se severe perso

eral Inform

nstructions are 

performing main

MD digital positio

e positioners he

es specific to m

oner has HART®

r table in this ma

rs.  Product use

ghly review this 

performing any m

ek Flow Control 

nstructions cove

ctuator (such as

d other accesso

hen this informa

ible injury to per

CAUTION

 no

product, substit

procedures othe

ance and be ha

d may void exis

G:

 Standard ind

o when working

Specifically, pe

ust be used as

rning Safe

R, WARNING, 

nstructions to hi

additional infor

eadily apparent

 death, severe 

rty damage wil
n. 

at death, sever

rty damage can
n. 

of components

minor personal in

proper precautio

es additional te

be very obvious

ance with othe

ard to transport

and with regard

operating instru

oduct itself) is e

mselves might d

onal injury or p

mation 

designed to ass

ntenance as req

oners.  Series 30

rein; however, s

odel (i.e., Logix

® protocol).  Se

anual for a brea

rs and maintena

bulletin prior to 

maintenance on

Products Instal

er the valve (suc

s IOM 2 or IOM

ories.  Refer to t

ation is needed. 

rsonnel or dama

otes must be str

tuting non-facto

er than outlined 

zardous to pers

sting warranties

dustry safety pr
g on this or any

rsonal protectiv

s warranted. 

Use

ety 

CAUTION and 

ighlight particula

rmation on 

personal injury

l occur if prope

e personal inju

n occur if prope

s may impair 

njury and/or 

ons are not take

echnical 

s even to 

r, not particula

t, assembly, 

d to technical 

uction, product 

essential, in ord

directly or 

property damag

sist in unpackin

quired on Valtek

000 is the term 

specific number

x 3200 indicates

e Logix 3200M

akdown of spec

ance personnel

installing, 

n the valve. 

llation, Operatio

ch as IOM 1 or 

M 31) portions of

the appropriate 

age to valve par

rictly followed.  

ry parts or using

could drasticall

sonnel and 

ractices must b

y process contr

ve and lifting 

er instructions 

ar 

er 

ury 

er 

n. 

rly 

der 

ge. 

g, 

k® 

rs 

ific 

on, 

rts, 

be 

rol 

3.1 

1. Whi

the 
des
eac

 
2. Whe

pos
acce
be l
unit 
and

 

W

w

 

3. In th

imm

 
4. Sho

Con

 

3.2 

Control
instrum
building
not requ
suitable
location
 

3.3 

If a valv
one yea
appropr
Instruct
 
If O-ring
be repla
be disas
replace
 
1. Rep
 
2. Insp

repl

 

– Digital Positi

Unpackin

Unpacking

ile unpacking t

packing list ag

cribing the sys

ch shipping con

en lifting the sy

ition lifting stra

essories.  Syst

ifted by actuato

t using lifting st

d outer end of b

WARNING: 

W

with lifting stra
be above the li
be given to pre
Failure to do s
personnel or d

he event of shi

mediately. 

ould any proble

ntrol Division re

Storage 

 valve package

mentation) can b

g that affords e

uired.  Control 

e skids, not dire
n must also be 

Pre-installa

ve control pack

ar, inspect one

riate Installatio

tions (IOM) prio

gs are out-of-ro
aced and the ac

ssembled and 

ed, complete the

place the press

pect the soleno

lace as necess

ioner 3200MD 

ng and Sto

he Logix 3200M

gainst the mate

stem and acces
ntainer. 

ystem from the

aps to avoid da

tems with valve

or lifting ring.  O

traps or hooks 

body. 

When lifting a va

ps, be aware th

ifting point.  Th

event the valve

o can cause se

amage to near

pping damage

ems arise, cont

epresentative. 

es (a control va
be safely store

environmental p

valve package

ectly on the floo

free from flood

ation Inspec

kage has been 

e actuator by di
on, Operation, a

or to valve insta

ound, deteriorat

ctuator rebuilt. 

inspected.  If th

e following step

sure-balance pl

oid and position
sary. 

 LGENIM0059

orage 

MD positioner,

rials received. 

ssories are incl

 shipping conta

mage to moun

es up to six inc

On larger syste

through the yo

alve/actuator as

he center of gr

herefore, suppo

e/actuator from 

erious injury to 
rby equipment.

, contact the sh

tact a Flowserv

alve and its 

d in an enclose

protection; hea

es must be stor

or.  The storag

ding, dust, dirt e

ction 

stored for mor

sassembling it 

and Maintenan

allation. 

ted, or both, the

 All actuators m

he actuator O-ri

ps: 

lug O-rings. 

ner soft goods 

9-04  09/11 

 check 

 Lists 

luded in 

ainer, 

ted 

ches may 

ems, lift 

oke legs 

ssembly 

ravity may 
ort must 

rotating.  

hipper 

ve Flow 

ed 

ting is 

red on 

ge 

etc. 

re than 

 per the 

ce 

ey must 

must then 

ings are 

and 

Содержание Logix 3200MD

Страница 1: ...Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance...

Страница 2: ...11 11 12 12 12 12 13 13 13 13 13 15 15 15 15 15 16 16 are 16 8 Main 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 Optio 9 1 9 2 9 3 10 Req 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 1 10 1 10 1 10 1 10...

Страница 3: ...uct essential in ord directly or property damag sist in unpackin quired on Valtek 000 is the term specific number x 3200 indicates e Logix 3200M akdown of spec ance personnel installing n the valve ll...

Страница 4: ...nning Window B total memory MB available hard maximum possib PCMCIA and US on with some DC er instructions A e s ns r or y ws d ble SB CS Table II Operatin Transpo Tempera Operatin Note Th a dew p tem...

Страница 5: ...r In Use C 80 C C 80 C a manner as to ean only with a d certifications do n sitioner must be c llation standards ntrinsic Safety er instructions Explosio Class I DIP Cla Class I T5 Tam T6 Tam Type 4X...

Страница 6: ...ic air er instructions n RT d e nal e d as n ar In Linea to the c m rangeab enabled output c curve defined addition Minimu The act any cha called t The Log algorith control again to measur Comma devia...

Страница 7: ...disable he Control e Stem Positio desired positio that balances in the actuator ed spool positio er instructions f a y s ng he ect er f 0 d n on on Assume The pos percent become Control 50 position se...

Страница 8: ...loc nd tighten dow er instructions d d o re the ck rd ck n 3 Alig the 4 Scre mou app 5 Slip the mou the 6 Inse 7 Pos clam arm Lea 8 Slid stro stro 9 Cen follo 10 Alig clam Digital Positio gn the brack...

Страница 9: ...lid ada thro was light be t 3 Atta the NOT the 4 Usin univ sta 5 Usin atta bolts 6 Rota slot nee the app prop Digital Positi sten the spline ng two 6 x 1 2 in de the take off a apter shaft Ins ough th...

Страница 10: ...explanation o ion 7 Startup ee to four s to move Th calibration een LED will bli in control mode er instructions bing e e old of e ink e Cont a RG exce posit back NOT adjus 9 Tight screw NOT recal W...

Страница 11: ...maximu air filter air is a p NOTE 7 0 01 particle and oil c Air to o tubing during c the actu Output must re signal calibrat position mode Linear For a li position actuato tubed t close a Rotary For...

Страница 12: ...rical ead sizes 1 2 in ut are not interc ads are stampe opening Forcin mage equipmen hazardous loca ttings must mat nstallation If t dapters or cont and Input W field terminatio olarity protecte ermin...

Страница 13: ...quen 2200 H commu restricti limited lower c In addit also aff Digital Positi tage 12 5 VDC re this system w ner The Logix 3 sistance equiva Cable Req gix 3200MD di unication proto mposed on the ncies...

Страница 14: ...s of a quick n setting along ators with no fixe so a switch bloc e for basic on options The e positioner gain atus or alarm user interface er instructions 2 k ed e s t s ed ck ere n Figure 8 7 2 Befo...

Страница 15: ...0 10 une witch controls w r use preset tun On enables a omatically dete ed on the curre tch setting and ing the last QU aning the settin nging the selec re is a small bla e slot is NOT in ure 10 Adjus...

Страница 16: ...ghts fla lights re calibrat of the v extreme calibrat perform attempt that afte calibrat If the Q will initi valve p the use automa needed softwar When p sequen indicate position is appro buttons valv...

Страница 17: ...spond ke sure the valv AL button while bles including The positione Tag names an and valve e restored may result in th figured properl may stroke and d command y left in digital in process by while br...

Страница 18: ...er instructions Recom ration shutoff et limit r all ers this also gh MPC If tight s correct MPC va See DT disable ort If local enabled See DT signal analog A manu back to configur progres briefly p d...

Страница 19: ...pply pressur board if actuato This ind s a It is to pring Increas spring Health cates fects g and inner ezo I P this onse Check limits corrosio Replac water f Position e Low fric seals in Valve H at t...

Страница 20: ...ealth circuit bad If the un operate the not re a stuck Check f cleared position the inte valve fo replace ternal ction of caused wer Error m comple wiring a are fou s the ition an a Review alarm indic...

Страница 21: ...screws and figure 13 remove the spo of the connecti ol he main cover and Repa Assembly y moves the sp sure across its e from the regu ng connects the Wires from th ffect sensor an assembly Replacement...

Страница 22: ...Older models c Logix 320000M d barbed fittin ube coming from Use moving the three barbed fitting a re 14 barbed fitting link the driver embly e back into the y stick out the This will allow tangling o...

Страница 23: ...ee the main PCB nit is equipped main PCB he housing ator base Ver g and filter rema e regulator bas ew regulator erbore Install s from older Log ors with differen 0MD model Th top of the set to 17 4 p...

Страница 24: ...ure 1 The e driver module 2 14 and 25 and ols are required a safe condition the unit oving the screw ards until the ta o remove the O ring from this rom the driver ed Use extrem pool valve bloc chined...

Страница 25: ...alve stem accurate tracking ed against one ng also ssembly to its lim ent in the linkag to figure 15 18 he following too andling on er instructions ver ck g it ns g mit ge 8 ols 1 Mak 2 Disc 3 Rem 4 R...

Страница 26: ...gently er instructions ng ss not d the s of e d re n e th t og 9 Rein if th opti 10 Inst scre and ove 11 Rei 12 Rec reco stro 8 8 The pre that me actuato algorith Advanc pressur with Pro diagnos press...

Страница 27: ...ee retainin e threaded bos ewdriver Do n positioner Us or to perform a onnection poin ookups to the and the analog ng a HART 375 software such a d efer to figures 6 ow The andling a safe condition er...

Страница 28: ...ts pla 232 CO an inter erratic a a reduc recharg the prob Flowse part num When u the HAR anywhe are not connec Logix 3 Digital Positio 20 Spool Cove ool valve cham through the spo D positioners a nsta...

Страница 29: ...12 5 to 40 position and ration is performed nicator or Sight including all s of power An h loss of power nsically safe eparate barrier Flowserve Board rd refer to ned below Th andling required er ins...

Страница 30: ...ommand se time may be o F temperatu al response tim ue to linkage p se time may be in al response tim ue to a comple dden command er the respons roke length sta size supply pre ner air flow cap g to a...

Страница 31: ...oftwar instruct of Flow required cover o 10 9 The foll configu the des of HAR Handhe ValveS Cali Cali stat low com clos leas Set ana Gua takin exam the Set not disa Adju des Adju It is unin una 10 10...

Страница 32: ...ted function fro ests or the pro liability calculat s for which the applied The a as frequently as ain required sa ction be specifically e e results of the documentation system Positi rted to Flowser...

Страница 33: ...flowserve com Figure 24 Exp ploded Drawing g Use er instructions Digital Positiioner 3200MD LGENIM0059 9 04 09 11 33...

Страница 34: ...ate Standard sor to Housing 2 to 30 psig Inclu e to Housing 4 h Captive O ring to Housing Sea over rface Cover rface Board 3 oard rface Board Use al nly Only udes 2 O rings g l er instructions Item No...

Страница 35: ...1 1 4 999 000 1 1 1 1 1 ng Kits eel Stan 164 164 kit number 2 spud al Stan 135 135 135 135 135 135 135 ssories end of sh olume tanks link er instructions ity ly Item No Kit 7 So 3 15 20 22 26 35 37 4...

Страница 36: ...re use 13 3 Use pre the follo Table X Bracke Bolt O Example pinion x Digital Positio XI Logix O E M d Model c Tr ax R SN ard 37 64 ue AT series ax SNA series N series R series s RPC series G series c...

Страница 37: ...onnect n If e of these source uire a filter 002 ner operate at 50 If the l follow the ol will be driven fu of the valve in t shutoff er instructions d re rent he t rol x the 0 3 n 3 red eld t a es ull...

Страница 38: ...lar Multi Explosion Proof tainless Steel Sh 16 Stainless Ste Double Acting y Single Acting Vented Double y Vented Single perature 40 F to rass internals ps S internals psi b rass internals ps S intern...

Страница 39: ...aximum 924 mA pe d Check cab Refer to Se Verify lapto Must use H Use the HA Switch to a Command with a han refer to Se quick start Check blin calibration Re tube th Remount p Perform Q Verify setti Ve...

Страница 40: ...Flo service conditions A pecific data and warn sponsibility for the pr ucts The purchaser ncluded with the prod ction with the specific terature are believed d certified or as a gua ued as a warranty...

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