Flow 050624-2 Скачать руководство пользователя страница 10

Страница: 10 / 10

Installing the HyPlex® Prime Major Maintenance Kit

SB-0259 Rev A Status: PRODUCTION

10 of 10



2011 Flow International Corporation

UNCONTROLLED COPY

PRINTED 7/29/11

Complete the kit installation

Remove the drain plug or oil temperature sensor from the crankcase drain and completely drain the
oil.

Re-install the drain plug or oil temperature sensor and fill the crankcase with recommended oil
(refer to Chapter 1 of your service manual).

For HyPlex Prime Plus only:

Click on

Advanced | FlowSense diagnostic

in the menu bar on the Run Machine screen. You must

enter pump hours and kit installation information or the pump will not run.

Follow the start-up procedure in your service manual before returning the HyPlex Prime pump to
service.

Содержание 050624-2

Страница 1: ...Tools You will need the following tools Pressure loading tool 049512 1 Combination wrenches 14 mm to 32 mm in drive socket set 14 mm to 32 mm in torque wrench 10 to 200 ft lb Note You may need two tor...

Страница 2: ...to access the tie rods Place the manifold and PCV assembly combination aside Unload the tie rods with the pressure loading tool 3 Make sure the pressure loading tool plunger is fully retracted Instal...

Страница 3: ...he 22 mm 7 8 in combination wrench if needed 9 Repeat steps 3 8 for the remaining positions For each of the three high pressure cylinders 10 Remove the end cap high pressure cylinder inlet poppet spri...

Страница 4: ...etain the cage Discard the outlet poppet and guide outlet poppet spring and outlet poppet seat Lap inlet face of check valve body 18 Use the glass lapping plate from the tool kit and lapping paper fro...

Страница 5: ...2 Place the outlet poppet spring around the guide The spring should be loose on the guide 3 Place the assembly into the outlet cage along with the outlet poppet seat 4 Hold the outlet cage assembly up...

Страница 6: ...ch and plunger nut tool check plunger nut torque Torque to 20 ft lb 27 N m 2 Rotate the sheave to fully extend the next plunger to be checked Repeat for the remaining plungers When finished wipe off a...

Страница 7: ...e plungers are clean and free of any damage or scratches before installing the dynamic seal carriers The subplate adapter seal carrier interface must be clean and free of debris 4 Slide the dynamic se...

Страница 8: ...p spring back while installing If it does the inlet poppet can be pinched causing damage Make sure all the split bearings bushings are completely seated in the end cap Incorrect installation will caus...

Страница 9: ...l firmly seated against the end caps These nuts must be fully bottomed out against the washers end caps Note Do not use wrenches when threading the primary nuts down 4 Use the socket wrench to remove...

Страница 10: ...nd completely drain the oil 2 Re install the drain plug or oil temperature sensor and fill the crankcase with recommended oil refer to Chapter 1 of your service manual 3 For HyPlex Prime Plus only Cli...