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FLO-DYNAMICS TSD440, Руководство по эксплуатации

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Operations Manual

 

Printed in the U.S.A. for Shift-Rite ®

 

19

 

Flo-Dynamics

®

 TSD440™

 

 

IV. Troubleshooting & Additional Help

 

 

4.0

Pro

s not power up, operates erratically or display reads “Low E”. 

Solution:  Check battery connection. Make sure there are no loose connections, and the  

machine’s battery clips are not reversed. Remove all corrosion from the battery      

roblem:  Machine operation becomes slow. 

Sol

 temperature is at least 65°F. If machine is still slow, replace filters. 

 
Problem:  Machine stops after starting an exchange. 
Solution:  Make ure sy

een primed, and new transmission fluid is at least 65ºF. 

TACT INFORMATION 

 
 
 

1   COMMON PROBLEMS / SOLUTIONS 

 
 
 

blem:  System doe

terminals. 

 
Problem: Either new or waste fluid tank will not drain. 
Solution:  Make sure tanks are being drained through the RED service hose. 
 

  

P

ution:  Make sure fluid

 s

stem has b

 
Problem:  After starting an exchange, the machine powers off. 
Solution 1:  The fuse is blown. Disconnect the battery cables, wait 15 seconds, and then 

       re-connect to reset the fuse. 

Solution 2:  If the fuse blows again, replace the filters and try again. 
 
 
 
 
 
 

4.02   CUSTOMER SERVICE CON

 

If you are still experiencing problems, call technical support at: 

 

1-800-303-5874 
 

 
 
 
 

Содержание TSD440

Страница 1: ...l Panel Overview 12 Section 2 05 Special Functions 14 III OPERATING PROCEDURES 15 Section 3 01 Transmission Fluid Exchange 16 IV TROUBLESHOOTING ADDITIONAL HELP 18 Section 4 01 Common Problems Solutions 19 Section 4 02 Customer Service Contact Information 19 V APPENDIX A MAINTENANCE 20 Section 5 01 Maintenance Procedures 20 VI APPENDIX B REPLACEMENT PARTS 21 Section 6 01 Replacement Part List 21 S...

Страница 2: ...t the transmission s lubrication system is serviced every 15 000 miles or according to the vehicle owner s manual The Flo Dynamics TSD440 exchanges the used transmission fluid to new without even requiring the transmission pan to be dropped There is no spillage and no mess The TSD440 can be used practically anywhere and with almost any vehicle It is compact mobile and self contained It operates of...

Страница 3: ...l word with a three part message and in some instances an icon Signal Words The signal word indicates the level of the hazard in a situation Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator o...

Страница 4: ...tion of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move 4 Printed in the U S A for Shift Rite Operations Manual ...

Страница 5: ...st gases and other debris Wear safety goggles and protective clothing user and bystander Engine systems that fail can cause serious injury Risk of expelling pressurized fluids Wear safety goggles and protective clothing user and bystander Verify that engine and machine are off before connecting or disconnecting cooler lines and adapter hoses Always unplug the machine from its power source when not...

Страница 6: ...ep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys Contact with moving parts can cause injury Risk of fire or explosion Do not operate the TSD440 in the vicinity of open containers of flammable liquids such as gasoline Keep hoses and jumper cables away from heat sources and sharp edges Do not operate equipment with damaged cords or hose...

Страница 7: ... can burn eyes and skin Risk of burns Wear gloves when working near hot engine components Do not touch hot exhaust systems manifolds engines radiators etc The automatic transmission fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e external hoses and quick disconnect fittings internal hoses and all fittings may reach tempera...

Страница 8: ...ower cables or service hoses to transport the TSD440 Damage may occur to these components or machine may tip over Keep area of operation clear of unnecessary tools and equipment Utilize recessed tool storage areas on the top of the machine Never leave the machine running tr Risk of equipment damage rviced can cause operating Refer to your control panel at all times Never pull on the power cables o...

Страница 9: ... and strai Durable roto cast polye lightweight and durable for easier handling and longer life Large 6 inch locking caster wheels make machine e Easy access service panel provides hassle free operations for greater efficiency Electronic Features Self contained battery cables hook up to the vehicle s 12 volt battery Automatic monitoring of fluid in new and used fluid tanks assures safe operation Ac...

Страница 10: ...SIONS TECHNICAL SPECIFICATIONS DIMENSIONS 40 Tall 24 3 4 Wide 25 Deep Service Hoses 10 outside of m Wheels 6 locking casters front 6 casters back Weight TECHNICAL SPECIFICATIONS Power 12 Volt DC from vehicle battery Fluid Sensors 3 accurate sensors Filters 22 micron absolute fluid filters Operating Temperature 60º to 150ºF 15º to 65ºC ...

Страница 11: ...Flo Dynamics TSD440 II System Features Specifications 2 03 MACHINE OVERVIEW Operations Manual Printed in the U S A for Shift Rite 11 ...

Страница 12: ...1 QUART Quickly drains fluid Used for draining the pan OP 3 DRAIN NEW TANK Allows operator to drain the fluid from the new fluid tank OP 4 DRAIN WASTE TANK Allows operator to drain the fluid from the waste fluid tank OP 5 NEW FLUID VOLUME Indicates exactly how much fluid is in the new fluid tank OP 6 WASTE FLUID CAPACITY Indicates the remaining capacity of the waste fluid tank OP 7 AUTO PRIME Auto...

Страница 13: ... dipstick REMOVE ATF Removes 2 10 qt of ATF from the vehicle approx 1 8 on the dipstick CYCLE VALVES Allows operator to manually cycle both valves STOP Stops operations MACHINE OPERATION LED lights Light Indication The machine is stopped ALTED The machine has halted operation ing OMPLETE The exchange is complete D ghts STOPPED H UNNING The machine is runn R C MACHINE STATUS LE li Light Indication ...

Страница 14: ...P button for approxim seconds The control panel will first display a dash with up to a 3 digit number This many times the to h t uarts liters After a short delay the total am talizer as rolled over a 9999 q of fluid used since last rollover will be displayed in quarts liters COMPLETELY DRAIN TANKS y draining the tanks using Options 3 and 4 a small amount of fluid is left in B A hold the START butt...

Страница 15: ...icate all non sealed ratchet mechanisms with light oil Read understand and follow Safety Instruc product safety labels DANGER Vent vehicle s exhaust away from work area Do not breathe exhaust follow Safety Instructions in the front pages of this manual and on Read understand and product safety labels WARNING safety goggles and Wear protective clothing user and bystander D o as o T m D o C n before...

Страница 16: ...ed LED will display amount of ATF selected and complete light will be on 9 Check fluid level add or remove fluid as needed ADD ATF or REMOVE ATF buttons fluid in 2 10 quart increments 1 8 on the dipstick Options 1 and 2 fluid in 1 quart increments If NEW ATF LOW light comes on fill e new uid tank immediately following a filter change 1 Connect RED hose to fitting on left side of machine Figure 1 2...

Страница 17: ...nect an open end hose 941288 to ce this hose in your waste fluid receptacle and then select DRAIN D With the battery cables co the RED service hose Pla WASTE TANK Option 4 IM O D o Read produc P RTANT isp se of used fluid according to environmental laws and regulations understand and follow Safety Instructions in the front pages of this manual and on t safety labels ...

Страница 18: ...bles and service hoses clear of hot or moving engine parts such as fan blades belts and pulleys Block drive wheels before starting vehicle s engine to begin an exchange Unless instructed otherwise set parking brake and put gear selector in park Do not leave a running vehicle unattended Tighten all connections properly Insufficient or excessive torque can result in fluid leakage Read understand and...

Страница 19: ...er starting an exchange Solution Make ure sy een primed and new transmission fluid is at least 65ºF TACT INFORMATION 1 COMMON PROBLEMS SOLUTIONS blem System doe terminals Problem Either new or waste fluid tank will not drain Solution Make sure tanks are being drained through the RED service hose P ution Make sure fluid s stem has b Problem After starting an exchange the machine powers off Solution...

Страница 20: ...ed in bottom of recessed hose tray area his helps eliminate surface tension caused by debris and contamination from the air sing a sharp pick remove screen Clean using degreaser and brush and blow out with air Wipe Down Exterior using a soft damp cloth Frequently inspect and clean any tools used and lubri mechanisms with light oil The use of any other accessories not specified in this manual may c...

Страница 21: ...y preset to 6 psi 940839 3 2 Solenoid Valve Short S2 940840 3 2 Solenoid Valve Tall S1 940841 Coil with Spade Connector Short S2 940842 Coil with Spade Connector Tall S1 940786 Service Hose Red 941728 Service Hose Grey 941716W Adapter Manifold Assembly 941708 Dipstick Reducer Hose P941725 Shepherd s Hook R940750 Chassis 941205 Console R940752 Top Sink 942113 Tank Cap 941202 Tank Red New 941203 Tan...

Страница 22: ...22 Printed in the U S A for Shift Rite Operations Manual VI Appendix B Replacement Parts Flo Dynamics TSD440 6 02 REPLACEMENT PART ILLUSTRATIONS ...

Страница 23: ...ations Manual Printed in the U S A for Shift Rite 23 Flo Dynamics TSD440 VI Appendix B Replacement Parts 6 03 ORDERING INFORMATION To order replacement parts for the Flo Dynamics TSD440 call 1 800 525 5438 ...

Страница 24: ...D This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use ...

Страница 25: ......

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