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Table of Contents

Flo-Dynamics

TS650M™

TABLE OF CONTENTS

INTRODUCTION to the TS650M

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I. SAFETY INFORMATION

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- Section 1.01:

Important Safety Notice....................................... 4

- Section 1.02:

Important Safety Instructions............................... 6

II. SYSTEM FEATURES & SPECIFICATIONS

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- Section 2.01:

Features……………………………………………..10

- Section 2.02:

Dimensions & Technical Specifications............... 11

- Section 2.03:

Environmental, Transportation & Handling………12

- Section 2.04:

Machine Overview……………………………….… 13

III. OPERATING PROCEDURES

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- Section 3.01:

Suggested Additional Tools................................. 14

- Section 3.02:

Basic Operating Instructions................................ 16

- Section 3.03:

Additional Instructions.......................................... 18

- Section 3.04:

Technical Support Contact Information…………. 18

IV. HOSES & ADAPTERS

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- Section 4.01:

Hoses................................................................... 19

- Section 4.02:

Adapters............................................................... 19

V. TROUBLESHOOTING & MAINTENANCE

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- Section 5.01:

Common Problems & Solutions........................... 20

- Section 5.02:

Maintenance Procedures..................................... 20

VI. REPLACEMENT PARTS

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- Section 6.01:

Replacement Part List........................................ 21

- Section 6.02:

Replacement Part Illustrations............................. 22

- Section 6.03:

Ordering Information............................................ 23

LIMITED WARRANTY

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Printed in the U.S.A. for Flo-Dynamics ®

Operations Manual

Содержание 98010

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Страница 2: ...ING PROCEDURES 14 Section 3 01 Suggested Additional Tools 14 Section 3 02 Basic Operating Instructions 16 Section 3 03 Additional Instructions 18 Section 3 04 Technical Support Contact Information 18 IV HOSES ADAPTERS 19 Section 4 01 Hoses 19 Section 4 02 Adapters 19 V TROUBLESHOOTING MAINTENANCE 20 Section 5 01 Common Problems Solutions 20 Section 5 02 Maintenance Procedures 20 VI REPLACEMENT PAR...

Страница 3: ...rding to the vehicle owner s manual The Flo Dynamics TS650M exchanges virtually all of the used transmission fluid to new without even requiring the transmission pan to be dropped There is no spillage and no mess The TS650M can be used practically anywhere and with almost any vehicle It is compact mobile and self contained It operates off the 12 volt battery of the vehicle being serviced The TS650...

Страница 4: ... word with a three part message and in some instances an icon Signal Words The signal word indicates the level of the hazard in a situation Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or...

Страница 5: ...zard and how to avoid the hazard Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Tipping Hazard Mandatory Ear Protection Slipping Hazard Team Lift Operations Manual Printed in the U S A for Flo Dynamics 5 ...

Страница 6: ...r safety goggles and protective clothing user and bystander Clean up any spilled fluid to reduce the likelihood of slipping Engine systems that fail can cause serious injury Risk of expelling pressurized fluids Wear safety goggles and protective clothing user and bystander Verify that engine and machine are off before connecting or disconnecting cooler lines and adapter hoses Always unplug the mac...

Страница 7: ... fenders or other places in engine compartment Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys Contact with moving parts can cause injury Risk of fire or explosion Do not operate the TS650M in the vicinity of open containers of flammable liquids such as gasoline Keep hoses and jumper cables away from heat sources and sharp edges Do...

Страница 8: ... manifolds engines radiators etc The automatic transmission fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e external hoses and quick disconnect fittings internal hoses and all fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or ...

Страница 9: ...s on the top of the machine Never leave the machine running unattended The TS650M is not designed for any other purpose than the exchanging of automatic transmission fluid Operation of your TS650M unit by anyone other than qualified personnel may result in injury Risk of equipment damage Flushing high mileage cars that have not been previously serviced can cause operating problems in the transmiss...

Страница 10: ... Electronic Features Self contained battery cables hook up to the vehicle s 12 volt battery Automatic monitoring of fluid in new and used fluid tanks assures safe operation Accurate sensor technology LCD counter display with cumulative ATF options Ability to exchange anywhere from 1 to 23 quarts in 1 quart intervals Fluid measurements can be changed from quarts to liters Drain used fluid tank no n...

Страница 11: ... Fluid Tank 1 28 Quart Used Fluid Tank Weight 95 lbs TECHNICAL SPECIFICATIONS Input Voltage 12 VDC from vehicle battery Fuse 15 Amp Full Load Current 36 FLA Largest Load M1 Power 150W Max Hydraulic Working Pressure 60 PSI 4 1 Bars Fluid Sensors Accurate sensor technology Filters 22 micron absolute fluid filters Operating Temperature 60º to 150ºF 15º to 65ºC Year of Construction 2010 Operations Man...

Страница 12: ...d at lower temperatures Measures shall be taken by the Purchaser to avoid the harmful effects of occasional condensation Altitude This equipment will operate correctly up to 1000m above mean sea level Transportation and Storage This equipment will withstand or has been protected against transportation and storage temperatures of 25 C to 55 C and for short periods up to 70 C It has been packaged to...

Страница 13: ...ynamics TS650M II System Features Specifications 2 04 MACHINE OVERVIEW Actual machine may not contain the features depicted and may vary from photos Operations Manual Printed in the U S A for Flo Dynamics 13 ...

Страница 14: ...in the front pages of this manual and on product safety labels Line Wrenches End Wrenches Hex Wrenches 3 8 3 8 1 8 7 16 7 16 11 16 1 2 1 2 9 16 9 16 5 8 5 8 11 16 11 16 3 4 3 4 Nut Drivers Nut Drivers Filter Band Clamp American Metric For replacing canister filters 3 16 6 mm 1 4 8 mm 5 16 9 mm 3 8 10 mm 7 16 11 mm 12 mm 13 mm 14 mm Metric End or Screwdrivers Line Wrenches Phillips Standard 10 mm 1...

Страница 15: ...o not leave a running vehicle unattended Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled Tighten all connections properly Insufficient or excessive torque can result in fluid leakage CAUTION Use this equipment only as described in this manual Use only the manufacturer s recommended attachments Do not operate this machine on an incli...

Страница 16: ... Press 1 or 2 to select the desired tank TRANSMISSION FLUID EXCHANGE Normal Mode 1 Connect battery leads 2 Locate and disconnect the most easily accessible hose or fitting at the radiator end of the transmission cooler system 3 Connect red black service hoses to quick disconnect adapters on ends of adapter hoses 4 Press 1 to select Inline Exchange 5 Select quantity using the and buttons and press ...

Страница 17: ...exchange press the STOP button once to pause the machine Press START to resume from pause Press STOP a second time to cancel the exchange 8 When exchange is finished the unit will beep and display Complete 9 Press start to resume Filter Change Process 10 Press 2 for filter change 11 Select the amount of fluid to be removed and press start 12 Shut off engine and replace Vehicle s filter 13 Press st...

Страница 18: ...disconnected 3 Press 0 4 Press 5 Press 6 6 Unit will shut off when complete Prime the Machine 1 Connect to battery 2 Make sure fluid is in new fluid tank 3 Connect the red and black service hoses together using the adapters 4 Press 0 5 Press 5 6 Press START Switch Hoses 1 Turn vehicle off 2 Switch hoses 3 Restart vehicle 4 Press START 5 Press 3 Shift to Neutral 1 Shift vehicle to neutral 2 Press S...

Страница 19: ...ead understand and follow Safety Instructions in the front pages of this manual and on product safety labels 4 01 HOSES Used for priming the machine 941801 Hose 51 Mates with 52 Used for priming the machine 941802 Hose 52 Mates with 51 Used for draining the tanks 941809 Hose 59 4 02 ADAPTERS 940831 941747W 941748W Master Hose Connector Mercedes Master Connector Mercedes Master Connector Male Coupl...

Страница 20: ...ine to a better 12V power source Stand alone shelf batteries will not work 5 02 MAINTENANCE PROCEDURES Replace Canister Filters Part 940796A when machine prompts you to do so Use a standard filter band clamp tool to unscrew old filters and replace them with new filters Make sure new filters are on tight Clean Waste Fluid Screen Located in bottom of recessed hose tray area This helps eliminate surf...

Страница 21: ...3 2 Solenoid Valve Short S2 940840 3 2 Solenoid Valve Tall S1 940841 Coil with Spade Connector Short S2 940842 Coil with Spade Connector Tall S1 940831 Master Hose Connector 941623 Service Hose Black 941622 Service Hose Red 940999 Standard Adapter Set 941220 Wall Mounted Hose Rack Adapters Not Included R942118 Locking Caster Wheel 941300 10 Wheel 940796A Canister Filter R942129 New Fluid Screen 94...

Страница 22: ...VI Replacement Parts Flo Dynamics TS650M 6 02 REPLACEMENT PART ILLUSTRATIONS 22 Printed in the U S A for Flo Dynamics Operations Manual ...

Страница 23: ...0M VI Replacement Parts 6 03 ORDERING INFORMATION To order replacement parts for the Flo Dynamics TS650M call 800 303 5874 574 262 3400 or mgehrke norcoind com Operations Manual Printed in the U S A for Flo Dynamics 23 ...

Страница 24: ...labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire...

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