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MD-Series

432-0010-00-12
Revision 100
Apr 2013

Installation Guide

Содержание MD-Series

Страница 1: ...MD Series 432 0010 00 12 Revision 100 Apr 2013 Installation Guide ...

Страница 2: ... maritime Document Number 432 0010 00 12 Revision 100 Document History Proper Disposal of Electrical and Electronic Equipment EEE The European Union EU has enacted Waste Electrical and Electronic Equipment Directive 2002 96 EC WEEE which aims to prevent EEE waste from arising to encourage reuse recycling and recovery of EEE waste and to promote environmental responsibility In accordance with these...

Страница 3: ...era Unit Dome 13 Mount the Camera Unit 13 Route Camera Cables 16 Complete Electrical Connections 23 Adjust Camera Position 24 Replace the Dome Cover 26 Installing Optional Components 26 Connecting Optional Components 27 Installing a Joystick Control Unit JCU 28 CHAPTER 2 MD Series Reference 33 Introduction 33 MD Series Maintenance 33 Cleaning the Camera Optics 33 Cleaning the Camera Body 34 Cleani...

Страница 4: ...2 432 0010 00 12 Rev 100 MD Series Installation Guide This page is intentionally blank ...

Страница 5: ...xperts see the phone numbers on the back cover of this manual This manual includes information about the following topics System overview Installation overview and planning Detailed installation instructions including mounting the camera routing the cables connecting power and adjusting the camera position Installing optional components for controlling the camera Maintaining the camera Camera spec...

Страница 6: ...ation The ICD drawings are also available from the FLIR Web site http www flir com cvs americas en maritime ae Refer to the Resources Web page for up to date documentation http www flir com cvs americas en maritime resources Documentation Conventions For safety and to achieve the highest levels of performance from the MD Series system always follow the warnings and cautions in this manual when han...

Страница 7: ...2 3af The PoE injector PN 4113746 supplied with the unit can accept 12 24 VDC nominal and has an absolute range 10 32 VDC 10 30 per IEC60945 The camera system comprising the PoE injector connected to the MD Series camera requires less than 2 5 A Operating the system outside of the specified input voltage range to the injector or the specified operating temperature range can cause permanent damage ...

Страница 8: ...camera sealing When the cover is removed at the time of installation the camera assembly can be mechanically positioned to allow the camera to point in the optimal direction The assembly can be rotated up to 30 to either side and can be tilted 27 to 34 see Adjust Camera Position on page 24 for details The entire camera can also be mounted upside down known as ball down installation The sealed came...

Страница 9: ...ndor Refer to the MFD manufacturer to determine if control of the FLIR device is supported Use a FLIR Maritime Joystick Control Unit JCU available as a separately purchased accessory The JCU can be used to control the camera and or access the on screen menus and configuration choices If the MD Series system is installed on a network with other FLIR cameras such as M Series or Voyager III that are ...

Страница 10: ...injector Drill The drill size depends on how the camera is mounted When mounted from below using the M6 studs a 6 4 mm diameter drill is required When mounting from above by drilling though the base drill diameter depends on the choice of fastener size and type If drilling holes in the mounting plate for a top down installation 4 bolts of the appropriate size and marine grade sealant 3M 4200 or eq...

Страница 11: ... if the vessel has a simple cover such as a T top The cables can be tied back as needed Alternatively it is possible to install the camera from above on the superstructure or hardtop of a vessel In either location it is also possible to configure the cable connections within the camera dome Doing this requires a number of additional steps External or Internal Connections As delivered the cables on...

Страница 12: ... camera unit and the vessel an O ring is installed in the camera base which will seal properly with a surface that is flat to within 0 25 mm 0 010 in over the diameter of the base of the camera Use a short straight edge such as a six inch ruler to confirm the surface is flat and the edge makes contact along the entire surface Note If it is necessary to install on a surface that does not meet that ...

Страница 13: ...ements It is a good idea to route the cables before beginning the physical installation to verify correct length Camera Settings The MD Series has a number of settings that can be tailored using on screen menus These settings are fully described in the MD Series Operator s Manual To change the system settings requires the use of a wireless device a direct connection with a PC or the installation o...

Страница 14: ...e black cable is to be connected to the 25 foot coaxial cable using the suppled F type female to female connector Caution During installation ensure the cables exiting the bottom of the camera are not in contact with sharp edges do not bend at sharp angles and are not pinched between the bottom of the camera and the mounting surface Do not pull on the cables with excessive force The complete insta...

Страница 15: ... access to the mounting hardware and remove them ahead of time Caution Please be aware of these cautions When installing the camera do not tighten fasteners in the threaded holes so far that they contact the bottom of the threaded hole Maximum insertion should not exceed 6 mm 0 24 in and torque should not exceed 9 5 N m 7 lbf ft The F type connector terminating the video cable on the camera is not...

Страница 16: ...ether the cables are connected externally or internally External Connection Thread the video and Ethernet cables from the camera through the cable port Internal Connection Loosen the light grey capture nuts on both of the cable glands in the base Use a wrench if they are tight Pull the rubber glands and clamping claws out of the threaded counter bores Pull both cables completely up through the bas...

Страница 17: ...icture for step 6 in the previous section 2 Using a 10 mm wrench completely loosen the self locking M6 bolt in the center of the camera bracket in order to detach the base from the rest of the camera assembly Make sure to place the bolt washer and thrust washer in a safe place for reuse once the base is properly mounted Caution Do not detach the grounding cable since doing so will adversely affect...

Страница 18: ...thread the video and Ethernet cables through the counter bores and through the cable port making sure the rubber cable gland and clamping claw fit properly If connecting cables internally leave the cables as they are refer to Connect Cables Internally on page 19 and skip the next step 10 Loosely tighten the light grey capture nuts at the base Make sure to support the cable so it is perpendicular t...

Страница 19: ...pler is shown below on the left On the right the coupler is fully disassembled showing all components Caution The Ethernet clamping claw is delicate treat it gently so that no prongs are broken 1 Connect the teal Ethernet cable to the RJ45 coupler using these steps a Remove the dark grey capture nut gland and claw from one end of the RJ45 coupler b Thread the teal cable through the dark grey captu...

Страница 20: ...re nut up to the coupler and tighten it f Pull down on the cable at the camera base to reduce slack for dome clearance g Loosely tighten the light grey capture nut at the base Make sure to support the cable so it is perpendicular to the base The nut will be tightened completely after any needed mechanical adjustments are made to the camera pan and tilt see page 24 If no further adjustments are nee...

Страница 21: ...ectly to whatever device is used to view video output After completing this section continue with the steps outlined in Complete Electrical Connections on page 23 Connect Cables Internally If there is limited space or it is preferable to keep the connections hidden make the cable connections inside the camera unit as shown in this picture This approach can be completed by following these instructi...

Страница 22: ...able to the RJ45 coupler using these steps a Remove the dark grey capture nut gland and claw from one end of the RJ45 coupler b Thread the teal cable through the dark grey capture nut followed by the dark grey claw Then wrap the cable gland around the cable Seat the clamping claw over the gland c Insert the end of the cable into the end receptor in the coupler d Bring the capture nut up to the cou...

Страница 23: ...r dome clearance i Loosely tighten the light grey capture nut at the base Make sure to support the cable so it is perpendicular to the base The nut will be tightened completely after any needed mechanical adjustments are made to the camera pan and tilt see page 24 If no adjustments are needed hand tighten the capture nut and then make an additional 1 4 turn with a wrench 3 Finally secure the coupl...

Страница 24: ... cable e Thread the 25 foot coaxial cable up through the right counter bore in the base f Wrap the cable gland around the cable Seat the clamping claw over the gland and thread the video cable through the capture nut Do not tighten this at the base yet g Pull the 25 foot cable to the right and around to the front of the camera under the white part of the bracket so that it meets the cable that was...

Страница 25: ...output Complete Electrical Connections A watertight coupler enclosure should be used on each electrical connection Power to the MD Series camera is supplied using the PoE injector included with the camera purchase and the supplied Ethernet cable The injector is not a sealed device and should be installed in a protected location Note The maximum cable length between the camera and the injector is l...

Страница 26: ...city Table 1 1 lists recommended wire size for various cable lengths assuming the provided injector is used with the MD Series camera If using an injector from another manufacturer or a PoE capable network switch a higher power draw may require a heavier wire gauge than indicated in the table Warning Use of insufficient wire gauge can result in fire Suggested gauge depends on supply voltage shown ...

Страница 27: ... exceed 10 ft lbs of torque when retightening the nuts 5 Readjust the slack in the cables Make sure to support the cable so that it passes through the gland perpendicular to the base Then hand tighten the capture nut and then make an additional 1 4 turn with a wrench Adjusting the Camera Pan 1 If necessary remove the dome that covers the camera unit Using an adjustable wrench loosen the cable glan...

Страница 28: ...te area of the bracket 3 When alignment is complete push directly down on the top of the dome with a firm pressure to engage the dome with the rest of the camera assembly and lock it in place Installing Optional Components If it is desirable to control camera settings during operation additional components must be installed and configured such as a JCU or network components to support control by a...

Страница 29: ...feet a video amplifier should be used Ethernet Connections The Ethernet cable from the camera can be connected to additional Ethernet cables with additional waterproof couplers FLIR PN 4115028 If additional Ethernet cables are used they should be rated for use with PoE devices IEEE802 3af and should be 8 conductor T568B Ethernet double shielded for EMI considerations FLIR PN 308 0163 25 or equival...

Страница 30: ...a directly Installation of a JCU will require an additional PoE injector Alternatively the camera and the JCU can be connected together via an Ethernet switch this type of configuration allows more than one JCU or camera to be used The JCU draws its power through the Ethernet connection so a PoE injector or PoE switch is required The JCU could also be powered using an additional PoE injector coupl...

Страница 31: ...re with the coupling gland The boot may cause the RJ45 coupler tab to depress which can lead to intermittent connections 4 Loosen or remove the cable gland nut on the JCU and insert the Ethernet cable RJ45 coupler through the gland nut Once the Ethernet cable is connected to the JCU replace the gland nut and turn the nut 1 4 turn beyond hand tight 5 Insert the JCU into the hole and secure by turni...

Страница 32: ...Installing MD Series Systems 30 432 0010 00 12 Rev 100 MD Series Installation Guide allowing for proper compression of the JCU mounting gasket to form a watertight seal ...

Страница 33: ...he Camera Optics Great care should be used with the camera s optics They are delicate and can be damaged by improper cleaning The MD Series thermal camera lenses are designed for the harsh outdoor environment and have a coating for durability and anti reflection but may require cleaning occasionally FLIR Systems Inc suggests that you clean the lens when image quality degradation is noticed or exce...

Страница 34: ...ealed unit and apart from removing the dome cannot be opened or serviced in the field Consult the installation dealer or FLIR Systems Inc for repair information Caution The MD Series is designed with a removable dome but the inner camera is sealed at the factory against liquid water suspended particulates and other contaminants It is important that you not open the camera for any reason as it will...

Страница 35: ... lb Power Camera Input Power from PoE 12 24 V DC nominal 2 A Max Absolute range 10 32V DC 10 30 per IEC 60945 JCU Input Power Power over Ethernet PoE per IEEE 802 3af Consumption camera and FLIR PoE injector 7 5W Nominal without heater 18 W Nominal with heater Environmental Operating temperature range 25 C to 55 C 11 F to 131 F Storage temperature range 40º C to 85º C 38º F to 185º F Automatic Win...

Страница 36: ...communication equipment and systems general requirements IEC 60529 Degrees of Protection Provided by Enclosures IPX6 IEC 60068 Basic Environmental Testing Procedures Part 2 Tests 89 336 EEC Electromagnetic Compatibility EMC directive Directive 2002 95 EC Restriction of the use of certain hazardous substances in electrical and electronic equipment European Union Directive 2002 96 EC Waste Electrica...

Страница 37: ...ection FLIR Forward Looking Infrared FoV Field of View FPS Frames per Second refresh rate HFoV Horizontal Field of View ICD Interface Control Document IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers IP Internet Protocol IR Infrared or thermal JCU Joystick Control Unit MFD Multifunction display NMEA National Marine Electronics Association NTSC Na...

Страница 38: ...t Numbers Video Format Thermal Video Resolution Thermal Frame Refresh Rate HFoV Digital Zoom MD 324 432 0010 01 00S NTSC 320 x 240 9 Hz 24 2x 432 0010 01 00 NTSC 320 x 240 30 Hz 24 2x 432 0010 02 00S PAL 320 x 256 9 Hz 24 2x 432 0010 02 00 PAL 320 x 256 25 Hz 24 2x MD 625 432 0010 03 00S NTSC 640 x 480 9 Hz 25 2x and 4x 432 00010 03 00 NTSC 640 x 480 30 Hz 25 2x and 4x 432 0010 04 00S PAL 640 x 51...

Страница 39: ...roper care of the camera window can cause damage to its anti reflective coating degrade the camera s performance and void the camera warranty The camera housing has a durable marine coating Rinse the camera housing with very low pressure fresh water to keep it clean If the front window of the camera gets water spots wipe it with a clean lens cloth folded in fourths and dampened with fresh water No...

Страница 40: ... due to solar loading Greater temperature differences in the scene generally will allow the camera to produce high contrast imagery Performance may also be affected when objects in the scene are wet rather than dry such as on a foggy day or in the early morning when everything may be coated with dew Under these conditions it may be difficult for the camera to show the temperature the object itself...

Страница 41: ...nd to the last command received and there is no way to set priority given that IP networks use a best effort delivery protocol Note This behavior is true only of JCUs If you are using the Web interface to control the camera with a browser on a PC or smartphone a message displays prompting you to release control before the other Web device assumes it On Screen Messages In some circumstances a statu...

Страница 42: ...he received packet indicates the camera has a custom loopback connector installed on its Ethernet interface The detection of the loopback packet cues the camera to restore factory defaults and to revert to the same configuration and behavior as when the camera left the factory The following table describes the loopback connector The RJ45 loopback termination ties pin 1 to pin 3 and pin 2 to pin 6 ...

Страница 43: ...NOTES ...

Страница 44: ... FX 1 805 685 2711 sales flir com EUROPE CS Eurasian Headquarters FLIR Systems CVS BV Charles Petitweg 21 4847 NW Teteringen Breda Netherlands PH 31 0 765 79 41 94 FX 31 0 765 79 41 99 flir flir com FLIR Systems Inc Corporate Headquarters FLIR Systems Inc 27700A SW Parkway Ave Wilsonville OR 97070 USA PH 1 503 498 3547 PH 1 877 773 3547 FX 1 503 498 3153 sales flir com ...

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