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Installation, Operation & Maintenance Guide

Style 58

BEFORE STARTING THE EQUIPMENT

1

. Ensure the pump shaft is properly aligned at

the coupling with the motor.

2

. Check that all gland plate bolts and all screws

are securely fastened.

3

. Once the pump is reassembled, turn the shaft

by hand if possible to check for free rotation, if
not, recheck installation.

4

. Verify that all plumbing and piping plans for the

seal are connected and configured according
to best practice.

5

. Flood the pump, vent all air from the seal

chamber, and check the seal for leakage.

6

. Ensure all plumbing and venting are free of

obstruction and that the chamber is filled with
liquid. Check that all alarms connected to
auxiliary systems are properly functioning to
alert personnel if any issues arise.

Dry-running is a major cause for leakage
and/or failure of mechanical seals. It is
imperative that the seal chamber be
completely vented prior to startup and that
adequate lubrication is supplied to the seal.

7

. Start the pump per the pump manufacturer’s

recommendations, observe for proper
operation, and check for excessive heat at the
seal gland.

Check periodically during operation to
ensure that the seal is not overheating.

OPERATION & MAINTENANCE

If leakage is detected, it should be addressed as soon as possible to prevent hazards and protect personnel.
Leakage could come from a number of leak paths in the seal, or be caused by changes in the pump operation or
condition. Although seals should be inspected regularly for signs of leakage, a properly selected and functioning
mechanical seal will run for extended durations without need for extra attention and should not be disturbed
unnecessarily (i.e. shut down and disassembled without cause). Below is an inexhaustive list of possible causes
of leakage.

Primary Causes

Worn seal faces

Damaged O-rings

Damaged springs

Secondary Causes

Change in duty conditions

Dry-running

Worn bearings

Increased vibration

It is important to periodically inspect and maintain flush systems, shaft alignment, and consistent duty
parameters to ensure the seal performs as designed. Often, there is a case of cause & effect with machinery
and processing issues upstream that can cause a seal to leak. Check for the root cause of leakage when
disassembling equipment for inspection or service.

DECOMMISSIONING EQUIPMENT

When decommissioning equipment it is important to ensure that the pump has been fully isolated from the
process and power sources for personnel safety. Pressure and fluid should be fully released before disassembly
of the equipment is to begin.

If the equipment has been used with toxic or hazardous fluids, ensure that it is
decontaminated and neutralized before decommission begins. There is often residual fluid
remaining from the draining process so consult the pump OEM for special cases.

Page 5 of 6

Содержание Style 58

Страница 1: ...TERS REPAIR SERVICE 1 Jackson Street Rua Javaés 441 443 1719 South Sonny Avenue Essex Junction VT 05452 Bom Retiro Sao Paulo Gonzales LA 70737 Brazil CEP 01130 010 TEL 802 878 8307 TEL 55 11 3736 7373 TEL 225 484 0007 FAX 802 878 2479 FAX 55 11 3736 7355 FAX 225 341 8922 REVISED February 2019 ...

Страница 2: ...ed out by qualified personnel who have thoroughly read all instructions 3 The seal must only be used for its intended application Flex A Seal cannot be held liable for use outside the scope of the recommended application 4 Inspect the replacement seal prior to removal of the old seal or installation of the new seal using the technical information provided in this document Contact a Flex A Seal rep...

Страница 3: ...er face of rust burrs grit sharp edges and set screw damage using fine emery cloth Wipe clean Avoid making flat spots or reducing the shaft diameter 4 If the pump is equipped with a shaft sleeve verify the condition of its O ring or gasket and ensure that it is properly located fully engaged against step hook snap ring 5 Sealing surfaces and the shaft or shaft sleeve must have at least a 63 Ra µin...

Страница 4: ...haft movement shaft runout 0 0015 0 003 in Fig 3 Radial bearing fit 0 002 0 003 in Fig 4 Bearing frame perpendicularity 0 0005 in in Fig 5 Axial shaft movement end play 0 005 in Fig 6 Seal chamber bore concentricity 0 005 in Fig 7 Seal chamber face squareness 0 0005 in in For proper function and satisfactory operation of the seal it is imperative that connections dimensions finishes and alignments...

Страница 5: ... 3 Ensure the shaft and seal housing have been properly cleaned as described in the preparation section 4 Lightly lubricate the seal sleeve O ring with a suitable and compatible lubricant 5 Gently slide the seal on the shaft with the gland gasket facing but clear of the seal chamber 6 Reassemble the pump as described by the pump OEM 7 Bolt the gland to the seal chamber using the Legacy Method Star...

Страница 6: ...tect personnel Leakage could come from a number of leak paths in the seal or be caused by changes in the pump operation or condition Although seals should be inspected regularly for signs of leakage a properly selected and functioning mechanical seal will run for extended durations without need for extra attention and should not be disturbed unnecessarily i e shut down and disassembled without cau...

Страница 7: ...ding to OEM and plant specifications 2 Dismantle equipment sufficiently so that the gland plate and seal housing are exposed and accessible for service 3 Reset the setting clips that were saved from installation 4 Back out the cup point set screws 5 Remove the gland bolts nuts in an even manner 6 Carefully slide the seal out and off of the shaft If a part is going to be returned for service or to ...

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