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ET Valve

Instruction Manual

Form 5081
June 2002

9

Figure 6. TSO (Tight Shutoff Trim), Detail of Protected Soft Seat

INNER PLUG

OUTER PLUG

CAGE

SEAT RING

PROTECTED SOFT SEAT

A7088 / IL

torque shown in table 4. Then, tighten the remaining
flange nut until the packing flange is level and at a
90-degree angle to the valve stem.

For ENVIRO-SEAL or HIGH-SEAL live-loaded
packing, refer to the note at the beginning of
Packing Maintenance.

14.  Mount the actuator on the valve assembly and
reconnect the actuator and valve stem according to
the procedure in the appropriate actuator instruction
manual.

Trim Maintenance

Except where indicated, key numbers in this section
are referenced in figure 16 for standard 1- through
6-inch constructions, figure 17 for Whisper Trim III
detail, figures 18 and 19 for WhisperFlo trim, and
figure 20 for Cavitrol III detail and the 8-inch Design
ET valve.

Disassembly

1.  Remove the actuator and the bonnet according to
steps 1 through 6 of the Replacing Packing
procedure in the Maintenance section.

WARNING

Any damage to the gasket sealing
surfaces could cause the valve to leak.
The surface finish of the valve stem

(key 7) is critical for making a good
packing seal. The inside surface of the
cage or cage/baffle assembly (key 3),
or cage retainer (key 31), is critical for
smooth operation of the valve plug.
The seating surfaces of the valve plug
(key 2) and seat ring (key 9) are critical
for proper shutoff. Unless inspection
reveals otherwise, assume all these
parts are in good condition and
protect them accordingly.

2.  Remove the packing flange nuts, packing flange,
upper wiper, and packing follower (keys 5, 3, 12, and
13 in figure 14). Carefully push out all the remaining
packing parts from the valve side of the bonnet using
a rounded rod or other tool that will not scratch the
packing box wall. Clean the packing box and the
metal packing parts.

3.  Inspect the valve stem threads and packing box
surfaces for any sharp edges which might cut the
packing. Scratches or burrs could cause packing box
leakage or damage to the new packing. If the
surface condition cannot be improved by light
sanding, replace the damaged parts.

4.  Remove the load ring (key 26) from an 8-inch
Design ET valve, or the cage adaptor (key 4) from
any restricted-trim valve through 4 inches, and wrap
it for protection.

5.  On a 6-inch Design ET valve with Whisper Trim III
or WhisperFlo cage, also remove the bonnet spacer
(key 32) and bonnet gasket (key 10) on top of the
spacer. Then on any construction with a cage retainer
(key 31), remove the cage retainer and its associated

Содержание EAT easy-e

Страница 1: ... 16 Parts Ordering 16 Parts Kits 17 Parts List 19 Introduction Scope of Manual This instruction manual includes installation maintenance and parts information for 1 through 8 inch Design ET valves and 1 through 6 inch Design EAT valves through Class 600 ratings Refer Figure 1 Design ET Control Valve with Type 667 Actuator W1916 3 IL to separate manuals for instructions covering the actuator and ac...

Страница 2: ...ES kg Pounds 1 1 1 4 1 1 2 2 2 1 2 3 4 6 8 14 20 39 45 54 77 159 408 30 45 67 100 125 170 350 900 1 The pressure temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded Table 2 Available Shutoff Classifications per ANSI FCI 70 2 and IEC 60534 4 Valve Design Seating Shutoff Class Standard air test 1 All except those with PTFE standard V opti...

Страница 3: ...ith the purchaser and end user 1 Before installing the valve inspect the valve and associated equipment for any damage and any foreign material 2 Make certain the valve body interior is clean that pipelines are free of foreign material and that the valve is oriented so that pipeline flow is in the same direction as the arrow on the side of the valve 3 The control valve assembly may be installed in...

Страница 4: ...tuator Be sure the actuator cannot suddenly open or close the valve Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of the valve Drain the process media from both sides of the valve Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression Use lock out procedures to be sure th...

Страница 5: ...be made The surface finish of a new valve stem is critical for making a good packing seal If the leakage comes from the outside diameter of the packing the leakage may be caused by nicks or scratches around the packing box wall If performing any of the following procedures inspect the valve stem and packing box wall for nicks and scratches Replacing Packing 1 Isolate the control valve from the lin...

Страница 6: ...G FOLLOWER KEY 13 PACKING BOX RING KEY 11 FEMALE ADAPTOR FEMALE ADAPTOR MALE ADAPTOR PACKING RING MALE ADAPTOR PACKING RING WASHER KEY 10 SPRING KEY 8 LOWER WIPER LOWER WIPER 1 1 1 1 1 1 1 1 NOTE MALE ADAPTOR PACKING RING FEMALE ADAPTOR AND LOWER WIPER ARE PART OF PACKING SET KEY 6 2 REQ D FOR DOUBLE ARRANGEMENTS EXCEPT LOWER WIPER 1 CAUTION Avoid damaging the seating surface caused by the valve p...

Страница 7: ...or any sharp edges which might cut the packing Scratches or burrs could cause packing box leakage or damage to the new packing If the surface condition cannot be improved by light sanding replace the damaged parts by following the appropriate steps in the Trim Maintenance procedure 9 Remove the covering protecting the valve body cavity and install a new bonnet gasket key 10 figure 16 17 or 20 maki...

Страница 8: ... pipe over the valve stem and gently tap each soft packing part into the packing box 12 Slide the packing follower upper wiper and packing flange keys 13 12 and 3 figure 14 into position Lubricate the packing flange studs key 4 figure 14 and the faces of the packing flange nuts key 5 figure 14 Install the packing flange nuts 13 For spring loaded PTFE V ring packing tighten the packing flange nuts ...

Страница 9: ...packing seal The inside surface of the cage or cage baffle assembly key 3 or cage retainer key 31 is critical for smooth operation of the valve plug The seating surfaces of the valve plug key 2 and seat ring key 9 are critical for proper shutoff Unless inspection reveals otherwise assume all these parts are in good condition and protect them accordingly 2 Remove the packing flange nuts packing fla...

Страница 10: ...seat ring or liner keys 2 and 9 figure 16 17 or 20 can improve shutoff Deep nicks should be machined out rather than ground out Use a good quality lapping compound of a mixture of 280 to 600 grit Apply the compound to the bottom of the valve plug Assemble the valve to the extent that the cage and the cage retainer and bonnet spacer if used are in place and the bonnet is bolted to the valve body A ...

Страница 11: ...ng the plug press the ring into the groove Again be careful not to scratch any surfaces of the ring or plug To install the seal ring on a valve plug with 178 mm 7 inch or greater port diameter lubricate it with a general purpose silicone base lubricant Then gently stretch the seal ring and work it over the top edge of the valve plug The PTFE material in the seal ring must be permitted time to cold...

Страница 12: ... construction install the adaptor gasket key 14 and seat ring adaptor key 5 2 Install the seat ring gasket key 13 seat ring or liner key 9 or disk seat key 22 With a PTFE seat construction install the disk and disk retainer keys 21 and 23 3 Install the cage or cage baffle assembly key 3 Any rotational orientation of the cage or assembly with respect to the valve body is acceptable A Whisper Trim I...

Страница 13: ...propriate place and unscrew the existing plug from the valve stem Table 6 Recommended Torque for ENVIRO SEAL Bellows Seal Packing Flange Nuts VALVE SIZE VALVE STEM DIAMETER MINIMUM TORQUE MAXIMUM TORQUE SIZE INCHES DIAMETER THROUGH PACKING N m Lbf in N m Lbf in 1 2 1 2 2 22 4 33 3 8 1 5 44 8 67 CAUTION When installing a valve plug on the ENVIRO SEAL stem bellows assembly the valve stem must not be...

Страница 14: ...B4182 A SHT 2 12B4185 A SHT 2 10 Place a new gasket key 10 into the valve body in place of the bonnet gasket Install the new stem bellows assembly with valve plug adaptor by placing it into the valve body on top of the new bellows gasket 11 Place a new gasket key 22 over the stem bellows assembly Place the new ENVIRO SEAL bonnet over the stem bellows assembly 12 Properly lubricate the bonnet stud ...

Страница 15: ...bellows assembly and they do not need to be separated CAUTION When removing installing a valve plug on the ENVIRO SEAL stem bellows assembly the valve stem must not be rotated Damage to the bellows may result Do not grip the bellows shroud or other parts of the stem bellows assembly Grip only the flat areas on the stem where it extends out of the top of the bellows shroud Note The ENVIRO SEAL stem...

Страница 16: ...1 Remove the two diametrically opposed pipe plugs key 16 2 Connect a purging fluid to one of the pipe plug connections 3 Install appropriate piping or tubing in the other pipe plug connection to pipe away the purging fluid or to make a connection to an analyzer for leak testing 4 When purging or leak testing has been completed remove the piping or tubing and reinstall the pipe plugs key 16 Note Fi...

Страница 17: ...242 RGASKETX252 RGASKETX262 RGASKETX272 RGASKETX282 Packing Kits Standard Packing Repair Kits Non Live Loaded Standard Packing Repair Kits non live loaded Stem Diameter mm Inches Yoke Boss Diameter mm Inches 9 5 3 8 54 2 1 8 12 7 1 2 71 2 13 16 19 1 3 4 90 3 9 16 PTFE Contains keys 6 8 10 11 and 12 RPACKX00012 RPACKX00022 RPACKX00032 Double PTFE Contains keys 6 8 11 12 RPACKX00042 RPACKX00052 RPAC...

Страница 18: ...CKXRT292 RPACKXRT302 Duplex RPACKXRT212 RPACKXRT222 RPACKXRT232 RPACKXRT242 RPACKXRT252 ENVIRO SEAL Packing Repair Kits Repair kits include parts to replace the soft packing materials in valves that already have ENVIRO SEAL packing arrangements installed or in valves that have been upgraded with ENVIRO SEAL retrofit kits Refer to figure 11 for key numbers for PTFE packing to figure 12 for key numb...

Страница 19: ...l 2 Extension Bonnet Baffle 3 Packing Flange 3 ENVIRO SEAL bellows seal packing flange 4 Packing Flange Stud 4 ENVIRO SEAL bellows seal stud bolt 5 Packing Flange Nut 5 ENVIRO SEAL bellows seal hex nut 6 Packing set PTFE see following table A6297 1 IL Figure 11 Typical ENVIRO SEAL Packing System with PTFE Packing PACKING RING KEY 209 PACKING RING KEY 210 PACKING BOX RING KEY 211 STUD KEY 200 SPRIN...

Страница 20: ...4X012 R30006 18A0823X012 S31600 Cr Coated 11B1157X012 13 ENVIRO SEAL bellows seal bushing liner For 9 5 mm 3 8 inch stem 1 req d for size 2 with 12 7 mm 1 2 inch stem 2 req d N10276 bushing PTFE glass liner 12B2713X012 N10276 bushing PTFE carbon liner 12B2713X042 For size 3 and 4 with 12 7 mm 1 2 inch stem 1 req d N10276 bushing PTFE glass liner 12B2715X012 N10276 bushing PTFE carbon liner 12B2715...

Страница 21: ...ingle 2 2 2 2 2 Quantity required Double 3 3 3 3 3 Graphite Filament Ring 7 1F3370X0322 1E3190X0222 1E3191X0282 1D7518X0132 1D7520X0162 Graphite Single 2 2 3 3 3 Graphite Ribbon Quantity required Double 4 4 5 5 5 Filament Lantern Ring 8 1F364135072 1J962335072 0N028435072 0U099735072 0W08713507 2 Single 2 3 2 2 2 Quantity required Double 1 2 1 1 1 Warning Tag 11B9513X012 11B9513X012 11B9513X012 11...

Страница 22: ...C DOC 42B3947 A DOC ENVIRO SEAL BELLOWS SEAL BONNET STYLE 1 OR 2 EXTENSION BONNET DETAIL OF 127 mm 5ĆINCH YOKE BOSS ACTUATOR BOLTING PLAIN BONNET NOTE PIPE PLUG KEY 14 INCLUDED ONLY IF BONNET IS DRILLED AND TAPPED FOR PACKING LUBRICATOR AND LUBRICATOR IS NOT INSTALLED 1 Figure 14 Typical Bonnets ...

Страница 23: ...Ring Design EAT see following table 25 Backup Ring Design EAT see following table 26 Load Ring for 8 inch Design ET only 27 Retaining Ring see following table 27 Shim Design EAT see following table 28 Seal Ring Design ET see following table 29 Backup Ring Design ET see following table 31 Whisper Trim III Cage Retainer for Levels A3 B3 C3 6 inch Design ET only 410 Stainless steel 22A3255X012 WCC st...

Страница 24: ...LOADED SEAL RING VIEW A FLOW UP VIEW A FLOW DOWN FLOW DIRECTION WHISPER TRIM CAGE LINEAR QUICK OPENING EQUAL PERCENTAGE OR CAVITROL CAGES DETAIL OF PTFE SEAT AND TWOĆPIECE SEAL RING FULLĆCAPACITY METALĆSEAT DESIGN ET DETAIL OF LINERĆSTYLE DESIGN EAT METAL SEAT ONLY SEATĆRINGĆSTYLE METAL DESIGN EAT 44A7928 C DOC 53A8595 B DOC FLOW UP FLOW DOWN ...

Страница 25: ...ET Valve Instruction Manual Form 5081 June 2002 25 Figure 17 Design ET Valve Assembly with Whisper Trim III Cage FULLĆCAPACITY METALĆSEAT CONSTRUCTION DETAIL OF PTFE SEAT 52A3326 D DOC ...

Страница 26: ...ET Valve Instruction Manual Form 5081 June 2002 26 Figure 18 Design ET Valve Assembly with WhisperFlo Cage 31 32 51 29 28 23 21 58B2086 A DETAIL OF PTFE SEAT 22 ...

Страница 27: ...ET Valve Instruction Manual Form 5081 June 2002 27 Figure 19 8 Inch Design ET Valve Assembly with WhisperFlo Cage 58B2346 A DETAIL OF PTFE SEAT 21 22 23 ...

Страница 28: ...TION VIEW A 54A8144 B DOC 1ĆSTAGE CAVITROL III CONSTRUCTIONS THRU 6 INCHES SHOWING CORRECT ORIENTATION OF PLUG WITH SPRINGĆLOADED SEAL RING PLUG AND SEAL RING WITH SPRING LOADING SHOWN IN CORRECT ORIENTATION FOR 2ĆSTAGE CAVITROL III CAGE 54A7268 B DOC 54A8132 A DOC VIEW A VIEW A 1 THROUGH 6ĆINCH VALVE SIZE 8ĆINCH VALVE SIZE ...

Страница 29: ... Valve Instruction Manual Form 5081 June 2002 29 RESTRICTEDĆTRIM DETAIL 16A1943 A DOC 30A9542 F DOC Figure 21 Gasket Set Detail FULLĆCAPACITYĆTRIM DETAIL LOAD RING STANDARD 8ĆINCH CONSTRUCTION 40A3290 DOC ...

Страница 30: ...l Ring VALVE SIZE INCHES STEM DIAMETER 416 STAINLESS 316 316 STAINLESS 316 STAINLESS STEM DIAMETER STEEL 316 STAINLESS 316 STAINLESS STEEL w CoCr A 316 STAINLESS STEEL w CoCr A ON Design ET Design EAT mm Inches HARDENED STD STAINLESS STEEL 1 STEEL w CoCr A ON SEAT 1 STEEL w CoCr A ON SEAT GUIDE 1 1 1 1 4 or 1 1 2 x 1 1 or 2 x 1 9 5 12 7 3 8 1 2 1V657146172 1V657246172 1V657135072 1V657235072 11A53...

Страница 31: ...337X082 4 6 12 7 19 1 1 2 3 4 1V6581X0042 1V6582X0022 1V6581X0052 1V6582X0072 11A5341X032 11A5344X022 11A5345X042 6 19 1 3 4 1V6584X0042 1V6584X0062 11A5350X032 21A5351X062 1 Not for use with 17 4PH stainless steel cages above 210 C 410 F Keys 2 7 and 8 Valve Plug and Stem Assembly for Style 1 Extension Bonnet with Two Piece Seal Ring VALVE SIZE INCHES STEM DIAMETER 416 STAINLESS 316 316 STAINLESS...

Страница 32: ...LVE SIZE INCHES STEM DIAMETER 416 STAINLESS 316 STAINLESS 316 STAINLESS STEEL Design ET Design EAT mm Inches 416 STAINLESS STEEL HARDENED 316 STAINLESS STEEL 1 w CoCr A SEAT GUIDE 1 1 1 1 4 1 9 5 3 8 20A4103X052 1 1 2 2 9 5 12 7 3 8 1 2 20A6711X032 20A4150X062 20A6711X042 22A5941X022 1 1 2 x 1 2 x 1 9 5 3 8 20A4103X042 2 or 3 x 2 4 x 2 12 7 1 2 20A4097X062 20A4097X182 20A4099X102 2 1 2 or 4 x 2 1 ...

Страница 33: ...2 24A5295X042 76 102 102 153 76 3 4 4 6 3 1 401 403 402 801 100 101 19 1 19 1 19 1 19 1 25 4 3 4 3 4 3 4 3 4 1 24A1141X092 24A1141X092 24A1141X042 24A1141X032 24A5273X022 34A4269X042 34A4269X042 34A4269X062 34A4269X022 34A4270X022 24A1141X072 24A1141X072 24A1141X082 24A1141X062 24A5273X032 34A4269X052 34A4269X052 34A4269X072 34A4269X032 34A5270X032 102 153 4 6 404 802 25 4 25 4 1 1 24A5273X022 24A...

Страница 34: ...741848932 2U741948932 2U806848932 20A5468X012 2U215639102 2U219839102 2U224039102 2U228239102 2U232439102 2U236639102 2U506139102 20A3247X092 Key 3 Equal Percentage Cage VALVE SIZE INCHES 17 4PH 316 STAINLESS STEEL Design ET Design EAT 17 4PH STAINLESS STEEL HARDENED Chrome Plated Nickel Coated ALLOY 6 1 1 1 4 1 1 2 x 1 or 2 x 1 1 1 2 or 2 1 2 x 1 1 2 2 or 3 x 2 2 1 2 or 4 x 2 1 2 3 4 6 8 1 or 2 x...

Страница 35: ...18 1 4 19 1 4 1U230535162 1K587735162 1K759035162 1U217535162 421 502 16 9 16 19 3 4 1U230635162 1U444635162 624 694 24 9 16 27 5 16 1U230735162 1U240035162 6 19 1 25 4 31 8 3 4 1 1 1 4 403 499 508 15 7 8 19 5 8 20 1L996435162 1N704735162 1K415435162 511 630 656 20 1 8 24 13 16 25 13 16 1U507135162 1K785135162 1R562435162 699 27 1 2 1U524435162 8 19 1 25 4 31 8 3 4 1 1 1 4 492 614 705 19 3 8 24 3 ...

Страница 36: ... 57 51 57 2 2 1 4 2 2 1 4 100 100 100 100 25 4 25 4 31 8 31 8 1 1 1 1 4 1 1 4 1P847635162 1N704735162 1K415435162 1N920935162 11A3429X252 1N7047X0012 1K415435382 1N9209X0052 51 57 2 2 1 4 101 101 25 4 31 8 1 1 1 4 1P405135072 1K775335162 1P4051X0032 1K7753X0012 76 86 3 3 3 8 100 101 404 100 101 404 25 4 31 8 1 1 1 4 10A3282X012 1R489535162 10A3282X012 1R4895X0022 8 86 3 3 8 407 407 25 4 31 8 1 1 1...

Страница 37: ...al Seat Seat Ring not for Whisper Trim III or Cavitrol III Cage VALVE SIZE INCHES 416 Design ET Design EAT STAINLESS STEEL HARDENED 1 316 STAINLESS STEEL R30006 1 1 1 4 or 2 x 1 1 1 2 x 1 1 1 2 or 2 1 2 x 1 1 2 2 or 3 x 2 2 1 2 or 4 x 2 1 2 3 4 6 8 1 2 x 1 2 or 3 x 1 1 2 4 x 2 3 or 6 x 2 1 2 4 6 1U222546172 1U222046172 1U221946172 1U222646172 1U222746172 1U222846172 1U222946172 1U508046172 20A3260...

Страница 38: ...81X0052 16A1938X012 1 1 2 x 1 2 x 1 Set 10 11 12 13 20 27 or 51 RGASKETX242 1R3101X0032 1R2861X0042 1R286099442 1R3098X0052 1U2152X0042 16A1936X012 4 6 Set 10 12 13 27 or 51 RGASKETX212 1R3724X0042 1R372299442 1J5047X0062 16A1941X012 2 Set 10 12 13 51 RGASKETX182 1R3299X0042 1R329799442 1R3296X0042 16A1938X012 4 x 2 1 2 6 x 2 1 2 Set 10 11 12 13 14 27 or 51 RGASKETX282 1R3724X0042 1R3846X0042 1R38...

Страница 39: ... 6 x 2 1 2 4 6 10A4220X012 10A4210X012 10A4219X012 10A5350X012 10A4225X012 10A5410X012 Key 27 Cavitrol III Retaining Ring for 1 through 6 inch Design ET only 302 SST VALVE SIZE INCHES 1 STAGE CAGE 2 STAGE CAGE 1 1 1 2 2 2 1 2 3 4 6 10A4211X012 10A4220X012 10A4210X012 10A4219X012 10A5350X012 10A4225X012 None required 11A3405X012 10A4211X012 10A4220X012 10A4210X012 10A4219X012 10A4219X012 10A5410X01...

Страница 40: ... 10A4209X012 10A4218X022 10A4208X012 10A4217X012 10A5349X012 10A4224X012 None required 11A3404X012 10A4209X022 10A4218X022 10A4208X012 10A4217X012 10A4217X012 10A5409X012 Keys 3 9 2 28 63 29 and 27 TSO Trim Parts for Design ET Valves VALVE STEM DIAMETER KEY 3 KEY 3 KEY 9 KEY 2 VALVE SIZE INCH PORT INCH TRAVEL INCH TRIM mm Inch ACTUATOR GROUP CHARAC TERISTIC Cage Full 2 Stage Cage Characterized 2 S...

Страница 41: ...33B6097X012 33B6098X012 1 2 3 4 10B8254X012 2 1 2 2 7 8 A 22B2617X012 10A4215X032 10A4217X012 10A4219X012 33B6109X012 33B6110X012 1 2 3 4 21B3687X012 3 3 7 16 A 23B6126X012 10A5351X062 10A5349X012 10A5350X012 33B6105X012 33B6106X012 1 2 3 4 23B6127X012 4 4 3 8 A 21B9341X012 10A4223X032 10A4224X012 10A4225X012 33B6101X012 33B6102X012 33B6111X012 1 2 3 4 1 23B6128X012 6 7 A 22B5998X012 10A2643X032 1...

Страница 42: ...ET Valve Instruction Manual Form 5081 June 2002 42 ...

Страница 43: ...ET Valve Instruction Manual Form 5081 June 2002 43 ...

Страница 44: ...Fisher does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Fisher product remains solely with the purchaser and end user Fisher Controls International Inc 1973 2002 All Rights Reserved easy e Cavitrol ENVIRO SEAL HIGH SEAL WhisperFlo Whisper Trim and Fisher are marks owned by Fisher Controls International...

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