background image

 

 

STEP 1:

 

Unpack  filter  unit

, making sure  to  remove  entire  contents  of  the shipping  container  prior  to 

disposal.  

STEP 2:

 

With  the  filter  unit  in  the  upright  position, 

remove  the  control  valve

  from  the  mineral  tank 

being careful to not pull the distributor out of the gravel at the bottom of the tank. 

STEP 3:

 

Cover  the  top  of  the  distributor  tube  with  the  included  red  cap  and,  using  the  included  blue 
media funnel, 

pour filter media(s) (purchased separately) into the mineral tank

.  If using 

multiple filter media types, load in the order of heaviest (most dense) to lightest (least dense). 
12” – 14” of space MUST be left empty at the top of the mineral tank to allow for media bed 
expansion  during  backwash  and  to  prevent  filter  media  from  being  discharged  through  the 
drain line. 

STEP 4:

 

Use a garden hose or bucket to 

fill the media tank with water

.   

IMPORTANT:  Carbon, Filter Ag, Zeolite and Birm must be soaked for at least 2 hours 
prior to submitting it to full flow rate to prevent loss of media to drain.

  

  

STEP 5:

 

Clean mineral tank threads to remove any filter media.  Remove red cap from distributor tube 
and 

reinstall control valve

 by threading it securely onto the mineral tank. (O-ring seal: HAND 

TIGHTEN ONLY!) 

STEP 6:

 

Shut off all water at main supply

.  On private well system, turn off power to pump and drain 

pressure tank.  Make certain pressure is relieved from complete system by  opening nearest 
faucet to drain system.  SHUT OFF FUEL / ELECTRICAL SUPPLY TO WATER HEATER. 

STEP 7:

 

Plumb the water supply line

 to the unit's bypass valve inlet, located at the right rear as you 

face  the  unit.  There  are  a  variety  of  installation  fittings  available.  They  are  listed  under 
Installation Fitting Assemblies, pages 21-22. When assembling the installation fitting package 
(inlet and outlet), connect the fitting to the plumbing system first and then attach the nut, split 
ring, and "O" Ring. Heat from soldering or solvent cements may damage the nut, split ring, or 
"O" Ring. Solder joints should be cool and solvent cements should be set before installing the 
nut, split ring, and "O" Ring. Avoid getting solder flux, primer, and solvent cement on any part 
of the "O" Rings, split rings, bypass valve, or control valve. If the building's electrical system is 
grounded  to  the  plumbing,  install  a  copper  grounding  strap  from  the  inlet  to  the  outlet  pipe. 
Plumbing  must  be  done  in  accordance  with  all  applicable  local  codes.   

MAKE  CERTAIN 

WATER ENTERS THROUGH INLET AND DISCHARGES THROUGH OUTLET.  

 
 

 

 

 

 

 

 

 

 

 

 

Installation Instructions 

FIGURE 6:

  

Top View of Control Valve with Bypass Installed

 

Outlet to Service 

Inlet from Water 

Supply 

Retainer Clip 

DLFC Retainer Clip 

Brine Port Plug 

Drain Line Flow Control 

Elbow Assembly  

 (Barbed DLFC Fitting Not Shown) 

 

Содержание IBW10-1

Страница 1: ...s LLC 12630 US Highway 33 N Churubusco IN 46723 Phone 260 693 1972 Fax 260 693 0602 IBW IMBW Instruction Manual 170605 docx IBW IMBW Series Backwashing Filter System Installation Instructions and Owne...

Страница 2: ...tions Page 6 Operating Displays Page 10 Maintenance Page 11 Troubleshooting Guide Page 13 Specifications Page 16 Component Parts Breakdown Page 17 Component Parts List Page 18 Control Valve Breakdown...

Страница 3: ...ALIZER 0 50 PAIL 45 FA10 FILTER AG SUSPENDED SOLIDS REDUCTION 1 00 BAG 24 FA05P 0 50 PAIL 12 N05 NEUTRALIZER ACID NEUTRALIZER 0 50 PAIL 43 QFS05P QUARTZ FILTER SAND 0 50 PAIL 51 45mm x 55mm SEDIMENT R...

Страница 4: ...f this system 1 The IBW IMBW must be installed after the pressure tank private well system only 2 The system should be installed as close as possible preferably within 15 to an adequate floor or laund...

Страница 5: ...ed If necessary pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten nuts or caps Do not place screwdriver in slots on caps and or tap with a hammer NOTE If the plumbing sy...

Страница 6: ...regeneration cycle this position provides regeneration water to the unit while also providing untreated water to the distribution system Fig 2 2 Bypass Position The inlet and outlet handles point to...

Страница 7: ...rivate well system turn off power to pump and drain pressure tank Make certain pressure is relieved from complete system by opening nearest faucet to drain system SHUT OFF FUEL ELECTRICAL SUPPLY TO WA...

Страница 8: ...There must be an air gap at the end of the drain line to prevent siphoning of waste water AVOID OVERHEAD DRAINS AND DRAIN LINE LONGER THAN 15 STEP 10 MAKE SURE THE BYPASS VALVE IS IN THE BYPASS POSIT...

Страница 9: ...y will show SET b The lower left of the display will show REGEN above and DAY below c A number will flash default 3 2 Using the UP or DOWN triangle pointing up or down buttons set the number of days d...

Страница 10: ...pass valve counter clockwise until it is fully in the Service position Figure 2 Page 5 and leave the control valve in Backwash position for at least 10 minutes or until water flowing from the drain li...

Страница 11: ...and will reset itself to provide treated water when the regeneration has been completed 3 Manual Regeneration Sometimes there is a need to regenerate before the control valve calls for it This may be...

Страница 12: ...e from the electrical outlet to prevent it from advancing automatically 3 Disconnect the Control Valve from the Bypass Valve 4 Disconnect the Drain Line from the Control Valve 5 Unscrew Control Valve...

Страница 13: ...ce the air is purged gradually turn the INLET knob of the bypass valve counter clockwise until it is fully in Service position Figure 2 Page 5 Then turn the OUTLET knob of the bypass valve counter clo...

Страница 14: ...butor tube not seated properly in control valve D Water usage flow rate exceeds filter specifications 1 Verify bypass valve is in service position 2 Replace piston and seal assemblies 3 Verify distrib...

Страница 15: ...trol valve 1 Ensure electrical outlet is functioning 2 Disassemble and clean control valve 3 Replace seals and or piston Filter backwashes at wrong time of day A Clock is not set properly B Power outa...

Страница 16: ...oken wires verify motor plugged into connector J1 labeled MOTOR on control valve circuit board and reset control valve hold NEXT and REGEN buttons for 3 seconds 2 Remove piston and seal assemblies for...

Страница 17: ...area 3 3 4 5 Peak 18 gpm ft 2 of media surface area 10 10 14 17 Backwash 10 gpm ft 2 of media surface area NOTE some medias may require a higher backwash rate 5 3 5 3 7 5 9 Service Pipe Size in Standa...

Страница 18: ...17 3 1 4 5 6 2 Component Parts Breakdown...

Страница 19: ...butor Tube 1 x 54 for model IBW15 IBW25 IMBW15 IMBW25 4 MTP1044N 10 x 44 Mineral Tank Nat Base 2 5 Top Opening For model IBW10 IMBW10 MTP1054N 10 x 54 Mineral Tank Nat Base 2 5 Top Opening For model I...

Страница 20: ...19 Control Valve Breakdown...

Страница 21: ...215 12 CV3177 01 Injector Screen 13 CV3010 1Z Plug Injector Assembly 15 CV3150 Retainer Split Ring 16 CV3151 Nut 1 Quick Connect 17 CH4615 Clip Elbow Locking 18 CV3163 O ring 019 19 CV3165 01 Retainer...

Страница 22: ...plit ring 2 3 CV3105 O ring 215 2 3 CV3105 O ring 215 2 4 CV3149 Fitting 2 4 CV3189 Fitting 2 1 BRASS SWEAT 3 4 BRASS SWEAT Ref Part Description Qty Ref Part Description Qty CV3007 02 1 brass sweat as...

Страница 23: ...ck connect 2 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 3 CV3105 O ring 215 2 4 CV3628 Fitting 2 4 CV3629 Fitting 2 1 1 4 PLASTIC MALE NPT Ref Par...

Страница 24: ...4 QUICK CONNECT 1 2 required SERVICE WRENCH CV3193 Although no tools are necessary to assemble or disassemble the valve the Service Wrench shown in various positions on the valve is available to aid i...

Страница 25: ...24...

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