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Description of the water softener system 

This  water  softener  system  includes  a  brine  (salt)  tank  and  a  resin  (media)  tank  with  a  backwashing  control 
valve.    Incoming  water  flows  into  the  control  valve  and  is  directed  down  through  the  ion  exchange  softening 
resin.  This resin exchanges the hardness ions for softer ions.  The softened water then returns to the control 
valve where it is directed into the service lines. 

Periodically the control valve will go through a regeneration cycle.  The frequency of this regeneration process 
will  depend  on  the  size  of  water  softener,  incoming  water  quality  and  amount  of  water  used.    This  cycle  is 
factory preset to begin at 2:00 A.M.  At this time the control valve will draw the brine solution out of the salt tank 
and  flush  both  the  accumulated  hardness  and  excess  salt  to  the  drain.  The  control  valve  will  then  put  fresh 
water back into the salt tank to make brine for the next regeneration cycle.   

 

Water Quality 

The water should be tested to determine the concentration, or levels of the items listed below: 

Hardness

 - Hardness in drinking water is defined as those minerals that dissolve in water having a 

positive electrical charge (cat ions). The primary components of hardness are calcium (Ca++) and 
magnesium (Mg++) ions. But dissolved iron (Fe++) and manganese (Mn++) also contribute to total 
“adjusted” hardness.  Hardness produces scale, soap scum and white mineral deposits which shorten 
the life of water using appliances, plumbing and fixtures.  Water that has less than 1 grain of hardness is 
considered to be “soft” water. 
 

pH

 - A measurement of the acidity of the water.  pH is reported on a scale from 0 to 14.  Neutral water has a pH 

of 7.0, lower values indicate acidic water.  If your pH is below 6.8 you may consider installing an acid neutralizer 
before the water softener to elevate the pH. 

Iron

  -  A  naturally  occurring  metallic  element.    Iron  levels  in  excess  of  0.3 milligrams/liter  (mg/l)  combine  with 

oxygen  causing  orange  or  red  (rust)  stains  on  plumbing  fixtures.    Iron  exists  in  some  water  sources  in  clear 
water (ferrous) state, red water (ferric) state or bacterial form.  Iron levels that exceed 2.0 mg/l require special 
ion exchange resin for reduction, or if bacterial or ferric (red water) iron is present or iron level exceeds 4.0 mg/l, 
an iron filter should be installed ahead of this water softener. 

Manganese

 - A naturally occurring metallic element.  Manganese levels as low as 0.05 milligrams/liter (mg/l) 

can combine with oxygen to cause dark brown or black staining on fixtures.  Additionally, manganese can cause 
an odor in the water similar to a “rotten egg” smell.  This water softener may reduce manganese as well as iron; 
however, an iron filter may be required in some cases. 

Tannin

  -  A  naturally  occurring  humic  acid.   Tannin  is  caused  by  water  passing  through  decaying  vegetation.  

Coffee  and  Tea  are  prime  examples  of  tannin  in  water.    Tannin  levels  as  low  as  0.5  milligrams  per  liter  can 
cause a yellow discoloration in water.  Consult your dealer for a system designed to remove both tannin and 
hardness.  

Hydrogen  Sulfide

  -  A  naturally  occurring  gas.    Hydrogen  sulfide,  more  commonly  referred  to  as  sulfur  gas, 

caus

es a distinct odor similar to “rotten eggs.”  Due to its gaseous nature, hydrogen sulfide must be tested at the 

well site within 1 minute of drawing the sample.  If sulfur is present additional equipment will be required.  The 
OXY3 iron filter can typically treat up to 2 milligrams per liter of sulfur gas.   

 

Pre-installation Instructions 

Содержание FECS Series

Страница 1: ... 12630 US Highway 33 N Churubusco IN 46723 Phone 260 693 1972 Fax 260 693 0602 FS Series New Style Instruction Manual 170425 docx FS Series New Style Water Softening System Installation Instructions and Owner s Manual ...

Страница 2: ...ing Page 10 FS FSM Adjust Time of Regeneration Page 11 Unit Model Specifications Page 13 Component Parts Breakdown List Page 17 FS Control Valve Breakdown Page 19 FS Control Valve Parts List Page 20 FSM Control Valve Breakdown Page 21 FSM Control Valve Parts List Page 22 Troubleshooting Page 23 Ten Year Limited Warranty Page 25 Table of Contents ...

Страница 3: ...14 Neutral water has a pH of 7 0 lower values indicate acidic water If your pH is below 6 8 you may consider installing an acid neutralizer before the water softener to elevate the pH Iron A naturally occurring metallic element Iron levels in excess of 0 3 milligrams liter mg l combine with oxygen causing orange or red rust stains on plumbing fixtures Iron exists in some water sources in clear wat...

Страница 4: ...pipe before the water heater to prevent thermal damage to the equipment An expansion tank may need to be installed in the line to the water heater in order to allow for thermal expansion and comply with local plumbing codes 4 The water softener should not be subject to freezing temperatures 5 Ensure that any cartridge or in line type filter installed prior to the water softener does not restrict t...

Страница 5: ...e supported Do not apply heat to any fitting attached to the bypass or control valve STEP 6 Use the provided polyethylene tubing NO VINYL TUBING to run drain line from control valve discharge fitting to floor drain or sump pit capable of handling the backwash rate of the softener refer to specifications and flow rate on page 13 DISCHARGE END OF THE DRAIN LINE MUST BE FIRMLY SECURED There must be a...

Страница 6: ...ge 7 Fig 6 page 10 to the Backwash position STEP 11 Refer to Figure 4 bypass valve operation Rotate bypass lever of stainless steel bypass of the way to Service allowing unit to fill slowly Filling the mineral tank in this position will force any trapped air to the drain When all air has been purged from the system and only water is running to the drain the tank is pressurized Fully open bypass va...

Страница 7: ...ter STEP 14 Set the regeneration frequency refer to timer operation for instruction STEP 15 Set the current time of day on the timer note AM and PM STEP 16 Fill brine tank with salt and add approximately 6 gallons of water for the initial regeneration cycle ...

Страница 8: ...ine how many TIMES in a 12 day cycle the softener should regenerate If the adjusted hardness falls between two numbers on the chart always use the higher number never round down Example Water Softener Model FS30 3 people in family Adjusted hardness 29 gpg Result Set softener to regenerate 4 TIMES in 12 day cycle once every 3 days 2 Rotate the skipper wheel until the number 1 is at the red pointer ...

Страница 9: ...2 2 3 3 3 4 4 3 1 2 2 3 3 4 4 6 6 6 4 1 2 3 3 4 6 6 6 5 1 2 3 4 6 6 6 2 3 4 6 6 7 2 3 4 6 8 2 3 6 6 9 2 4 6 10 2 4 6 People Adjusted Hardness Grains per Gallon 5 10 15 20 25 30 35 40 45 50 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 2 2 2 3 3 3 1 1 2 2 2 3 3 3 4 4 4 1 1 2 2 3 3 4 4 6 6 5 1 2 2 3 4 4 6 6 6 6 1 2 3 3 4 6 6 6 7 1 2 3 4 6 6 8 1 2 3 4 6 6 9 2 3 4 6 6 10 2 3 4 6 TABLE 1 Model Number FS24 FSL24 TA...

Страница 10: ... 8 1 2 3 3 4 6 6 6 9 1 2 3 4 6 6 6 10 1 2 3 4 6 6 People Adjusted Hardness Grains per Gallon 5 10 15 20 25 30 35 40 45 50 55 60 65 70 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 1 1 1 1 2 2 2 2 3 3 3 3 3 4 4 1 1 1 2 2 2 3 3 3 3 4 4 4 6 5 1 1 2 2 2 3 3 3 4 4 6 6 6 6 6 1 1 2 2 3 3 4 4 6 6 6 6 6 7 1 2 2 3 3 4 4 6 6 6 6 8 1 2 2 3 3 4 6 6 6 6 9 1 2 3 3 4 6 6 6 10 1 2 3 3 4 6 6 6 TABLE...

Страница 11: ...million Manganese 0 2 ppm parts per million Adjusted Hardness 29 gpg 25 3 x 1 0 5 X 0 2 25 3 1 29 2 Lift the People Dial on the gallon setting wheel 3 Rotate the People Dial until the number of people in the household is aligned with the adjusted water hardness 4 Release the People Dial and ensure that it reengages the gallon wheel How to Manually Initiate a Backwash Cycle 1 Grab the manual regene...

Страница 12: ... hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time o...

Страница 13: ...12 This page intentionally left blank ...

Страница 14: ...2 4 9 1 3 0 11 4 1 5 5 7 2 4 9 1 3 0 11 4 4 0 15 1 4 0 15 1 Brine Draw and Slow Rinse 0 46 1 74 0 46 1 74 0 46 1 74 0 46 1 74 0 46 1 74 0 92 3 48 0 92 3 48 Injector 1 white 1 white 1 white 1 white 1 white 2 blue 2 blue FACTORY REGENERATION SETTINGS Backwash minutes 4 4 4 4 4 4 4 Brine Rinse minutes 46 46 46 46 60 60 60 Rapid Rinse minutes 4 4 4 4 4 4 4 Brine Fill minutes 6 6 6 6 8 12 18 Brine Fill...

Страница 15: ...Backwash Rapid Rinse 2 4 9 1 3 11 4 1 5 5 7 2 4 9 1 3 0 11 4 4 0 15 1 4 0 15 1 Brine Draw and Slow Rinse 0 46 1 74 0 46 1 74 0 46 1 74 0 46 1 74 0 46 1 74 0 92 3 48 0 92 3 48 Injector 1 white 1 white 1 white 1 white 1 white 2 blue 2 blue FACTORY REGENERATION SETTINGS Backwash minutes 4 4 4 4 4 4 4 Brine Rinse minutes 46 46 46 46 60 60 60 Rapid Rinse minutes 4 4 4 4 4 4 4 Brine Fill minutes 4 4 4 4...

Страница 16: ...8 19 138 REGEN FLOW RATES gpm Lpm Backwash Rapid Rinse 1 5 5 7 2 4 9 1 3 5 13 2 Brine Draw and Slow Rinse 0 46 1 74 0 46 1 74 0 92 3 48 Injector 1 white 1 white 2 blue FACTORY REGENERATION SETTINGS Backwash minutes 4 4 4 Brine Rinse minutes 46 60 60 Rapid Rinse minutes 4 4 4 Brine Fill minutes 6 8 10 Brine Fill lbs kg of Salt 9 4 1 12 5 5 15 6 8 Total Water Used gallons liters 36 136 51 193 88 333...

Страница 17: ...16 This page intentionally left blank ...

Страница 18: ... 48 D100S 48 D100S 54 D100S 48 D100S 54 D Resin Qty 1 5 H05P Qty 2 H05P Qty 1 5 H05P Qty 2 H05P Qty 3 H05P Qty 4 H05P Qty 5 H05P E 1 4 X 1 8 Gravel Qty 1 QC20 Qty 1 QC20 Qty 1 QC20 Qty 1 QC20 Qty 1 QC20 Qty 1 QC20 Qty 1 5 QC20 F Brine Tank Assy BT1234ASSY FS BT1234ASSY FS BT1434ASSY FS BT1434ASSY FS BT1434ASSY 2 GRIDEXT FS BT1434ASSY 4 GRIDEXT FS BT1833ASSY G Overflow Fitting BT OVERFLO BT OVERFLO...

Страница 19: ...1434ASSY 4 GRIDEXT FS BT1833ASSY G Overflow Fitting BT OVERFLO BT OVERFLO BT OVERFLO BT OVERFLO BT OVERFLO BT OVERFLO BT OVERFLO H Safety Brine Valve SBV14ASSY SBV14ASSY SBV14ASSY SBV14ASSY SBV14ASSY SBV14ASSY SBV33ASSY I Salt Platform BTSG12 BTSG12 BTSG14 BTSG14 BTSG14 BTSG14 BTSG18 J Bypass2 stainless steel 60040SS2 60040SS2 60040SS2 60040SS2 60040SS2 60040SS2 60040SS2 Ref Description Model Numb...

Страница 20: ...19 FS Time Clock Control Valve Breakdown ...

Страница 21: ...5 BLFC with J Tube 20 13030 Distributor Retainer 1 14105 Bypass Valve Seal Single Lever Not Shown 40027 J tube for 2510 valve Old Style 2 13305 Coupling O Ring 019 22 13911 Main Drive Gear 3 19228 01 Coupling Adapter S ASSY 23 18743 1 Timer Motor 120v 60Hz 2510 5600 Valve 4 10692 Injector cover screw 2510 valve 24 15320 Micro Switch Homing 5 11893 Injector Cover 25 10896 Micro Switch Step 6 10229 ...

Страница 22: ...21 FSM Metered Control Valve Breakdown ...

Страница 23: ... 121 1 14105 Bypass Valve Seal Single Lever 20 13030 Distributor Retainer 2 13305 Coupling O Ring 019 Not Shown 40027 J tube for 2510 valve Old Style 3 14613 Flow Straightener 22 13911 Main Drive Gear 4 10692 Injector cover screw 2510 valve 23 18743 1 Timer Motor 120v 60Hz 2510 5600 Valve 5 11893 Injector Cover 24 15320 Micro Switch Homing 6 10229 Injector Cover Gasket 25 10896 Micro Switch Step 7...

Страница 24: ...em 7 4 Loss of water pressure A Softener too small for application A Check application requirements and resize water softener as required B Foreign material buildup in plumbing system or water softener B Clean or replace plumbing as necessary additional treatment equipment may be required 5 Loss of resin through drain line A Air in water system A1 Check for low water table conditions in well A2 Ch...

Страница 25: ...then rinse cycle 9 Water leaks to drain continuously A Foreign material in control valve A Remove and inspect piston and seal kit Replace as necessary B Drive motor stopped during regeneration cycle B Check for obstruction in piston and seals Replace drive motor Inspect condition of power head gears C Control valve continuously cycling C See Problem 10 D Internal valve seal leak D Replace seals an...

Страница 26: ...ld a defect or malfunction occur contact the dealer that you purchased the product from If you are unable to contact the dealer contact First Sales LLC 260 693 1972 We will require a full description of the problem model number date of purchase and selling dealer s business name and address We assume no warranty liability in connection with this water conditioner other than specified herein This w...

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