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8

4.2.1

General.

WIRING INSTALLATION MUST BE CARRIED OUT BY A COMPETENT ELECTRICIAN, AND IS
SUBJECT TO All LOCAL REGUALTIONS AND STANDARDS THAT MAY PREVAIL.

The main controller MUST be mounted within a ‘burner cabinet’ or similar panel in a designated
‘safe’ area, and MUST be earthed to the overall enclosure to ensure safe and reliable operation;
use the largest cross-sectional area green/yellow earth wire available.

Do not use a green/yellow

conductor for any purpose other than earth.

The metal body of all other component parts MUST

be connected to earth using a green/yellow conductor.

To comply with EMC requirements, the controller and any optional units must be wired using the
specified  cable  sizes,  and screen connections, observing  any maximum  cable length limitations.
Cabinet designers MUST segregate Line voltage and Extra Low Voltage (ELV) cables within the
burner cabinet, distribution panels and conduits.

The  manufacturer of  this equipment recommends the  use  of  bootlace ferrules on  all wire
ends, as a “best practice”.

Bootlace ferrules

All  cabling  that  operates  at  more  than  50 V  must  be  multi-strand,  single  core,  PVC  insulated,
16/0.2 mm (0.5mm

2

), and must meet the requirements of IEC 227 or IEC 225.

For cables carried in conduit, secure all cables at both ends, using a suitable anchorage method in
the  cabinet.  Ensure  that  cables,  conduit  and  conduit  connections  meet  the  requirements  for
hazardous  area  operation.

No  additional  cable  or  conduit  entry  holes  are  permitted  in  the

casing or cover of the actuator.

Connect all signal cable ‘braid’ screens to earth using the screen termination clamps provided on
the controller. Connect all cable screens to earth at the

controller only

, unless stated otherwise.

Where CANbus wiring connects through one device to connect to another, terminals 5 and 6 are
common to maintain screen continuity.

The equipment described in this manual has been tested for compliance to safety directives listed
in the section headed ‘Plant Master specification’. However, after it has been connected to a burner
and  other  associated  controls,  it  is  the  responsibility  of  the  installer  to  make  sure  the  complete
installation meets the requirements of the directives relevant to the particular installation.

Содержание Plant Master

Страница 1: ...sequencing of up to 10 boilers When used as a sequencing master the operator can select the lead boiler limit the modulation of any boiler as well as remove a boiler from the sequence There are also...

Страница 2: ...st not be left uncovered while power is on If it is essential to do so while rectifying faults only personnel qualified by training and experience should be involved The time any covers are off must b...

Страница 3: ...mensions and mounting hole options 6 4 HOW TO INSTALL AND WIRE THE PLANT MASTER 7 4 1 Mechanical Mounting 7 4 2 Wiring Requirements 7 5 SETTING UP THE PLANT MASTER 11 5 1 Entering Plant Master Mode 12...

Страница 4: ...ll control and sequence up to 10 burner controllers for Steam Plant applications The communications are delivered via Ethernet therefore all controllers will need a display which supports Ethernet 1 2...

Страница 5: ...boil ers instead All boilers must therefore have Ethernet capable display modules NX6330 or touch screens NXTSD 104 The normal Overview button on the screen is then used to view an overview of all co...

Страница 6: ...h boiler these are entered as Horse Power HP It is important that the units used are consistent as they are used to compare the output of each boiler and it s turn down With this information along wit...

Страница 7: ...ch screen Protection Category IP65 screen bezel to panel IP20 electronics behind panel Mounting Attitude Any Number of Relays 4 Relay Type Volt free single pole change over Maximum Relay Current 6 A 2...

Страница 8: ...6 3 1 Plant Master dimensions NXTSD104...

Страница 9: ...unting Mount the Touch screen on the front of the burner cabinet or similar location If possible avoid reflections from windows or boiler house lighting when planning the location of the screen The ma...

Страница 10: ...t practice Bootlace ferrules All cabling that operates at more than 50 V must be multi strand single core PVC insulated 16 0 2 mm 0 5mm2 and must meet the requirements of IEC 227 or IEC 225 For cables...

Страница 11: ...m2 or greater as permitted by conduit sizing 4 2 3 ELV signal cable Screen Connection CANbus ELV low voltage signal cables MUST have a screen of the tinned copper braid shield type The manufacturers o...

Страница 12: ...7 Touch screen Unit Relay output 3 common 0 250 V PR8 Touch screen Unit Relay output 3 normally closed 0 250 V PR9 Touch screen Unit Relay output 3 normally open 0 250 V PR10 Touch screen Unit Relay o...

Страница 13: ...d the TSD104 will need to be temporarily connected to a powered Nexus PPC6000 or NX6100 for configuration as the Plant Master TSD No other connections to the PM TSD are permitted at this time Wiring s...

Страница 14: ...es DHCP leave the Ethernet settings for all devices to automatic DHCP If the devices are connected by a simple Ethernet switch or a hub then IP addresses for each device will have to be set manually F...

Страница 15: ...Sequencing Set Up Screen Entering the Settings screen Press the Settings button Then enter passcode 903 here 13...

Страница 16: ...ally Should the sequencing system fail the boilers will fall back to independent running using SP1 SP2 option parameters 22 x define the banking cut in and cut out limits of the lag boilers When the P...

Страница 17: ...ting The system will try to keep all boilers apart from the last lag boiler as close to this fire rate as possible Typically boiler efficiency peaks at around 75 modulation but all boilers are differe...

Страница 18: ...ted to just over the maximum available power from all currently firing boilers at high fire This is to prevent integral wind up of the PID when waiting for boilers for come on 5 2 6 On Off Strategy Th...

Страница 19: ...up to compensate Restore Procedure To restore NXTSD104 back to 6000 controller mode Press on unit button top right hand corner of NXTSD104 Select Ethernet Select Ethernet Button to Disable Plant Mast...

Страница 20: ...und defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREY...

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