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CoolSmart TV  

864, PB 42 Linear, PB 42 CF, 4415 HO 

Sku# 98900779 

 

Page 13 of 33 

17602029- 9/24/19 

© Travis Industries, Inc. 

PB 42 Linear – Mantel Clearances 

 

When using this kit, disregard the combustible mantel requirements in the manual and follow 
the requirements shown to the right.   
If you wish to place a TV above the mantel, it must meet the following requirements: 

  Minimum 1” air gap behind TV to wall. 

  The mantel must extend 2” in front of the TV and 1” to both sides. 

 
 

 

 
 

 

b

Maximum Mantel Depth (b) With 

CoolSmart TV Kit

Mantel Height 

Above Base (a) With 

CoolSmart TV Kit

46" (1169mm)

0" (0mm)

1" (25mm)

2" (51mm)

8" (203mm)

7" (178mm)

6" (152mm)

5" (127mm)

4" (102mm)

3" (76mm)

9" (229mm)

10" (254mm)

11" (279mm)

12" (305mm)

45" (1143mm)
44" (1118mm)
43" (1093mm)
42" (1067mm)
41" (1042mm)
40" (1016mm)

47" (1194mm)

39" (991mm)

37" (941mm)

38" (966mm)

36" (916mm)
35" (890mm)
34" (864mm)
33" (838mm)
32" (813mm)
31" (787mm)
30" (762mm)
29" (737mm)
28" (713mm)

Non-Combustible 
Facing Only

ProBuilder 

Linear 

Fireplace

Min.

28-5/8"

728mm

Combustible Facing Allowed 
(Min. 28-5/8" 728mm Above 
Base of Fireplace)

a

Содержание 98900779

Страница 1: ...11 PB 42 Linear Mantel Clearances 13 PB 42 CF Details 14 PB 42 CF Installation Overview 14 PB 42 CF Installation Requirements 15 PB 42 CF Framing the Chase 16 PB 42 CF Fireplace Preparation 17 PB 42 C...

Страница 2: ...y above the fireplace When using this kit disregard the framing dimensions in the manual and follow the framing instructions shown on page 3 In addition the non combustible facing height is reduced ab...

Страница 3: ...8 74mm 1 1 4 32mm 41 1042mm 1 3 4 45mm Min 3 1 2 89mm Max 3 77mm Min 1 2 13mm Max 4 1 4 108mm 1 1 4 32mm 1 3 4 45mm 3 4 20mm 3 8 10mm Manifold Ceiling Upper Manifold Framing Lower Manifold Framing Ma...

Страница 4: ...ed framing is installed after the manifold is installed It is used to secure the nailing brackets on the fireplace to the framing It also provides support for the facing above the fireplace This frami...

Страница 5: ...the right cover plate with the single knockout from the top of the fireplace and discard it 2 Remove the 4 screws that secure the two circular cover plates on the next layer of the fireplace Carefull...

Страница 6: ...replace NOTE Removal of the left cover plate will expose two 5 holes in the top surface of the fireplace 5 Use snips or diagonal cutters to snip the tab on the 2 knockouts located on the cover plate r...

Страница 7: ...secure the starter collar to the fireplace Seal the joints with silicone caulk or aluminum U L 181A P tape 8 Install the fireplace into the framed chase See section Installation in the manual 864 Mant...

Страница 8: ...framing dimensions in the manual and follow the framing instructions shown on page 3 In addition the non combustible facing height is reduced above the fireplace see illustration below All other insta...

Страница 9: ...mm 1 1 4 32mm 41 1042mm 1 3 4 45mm Min 3 1 2 89mm Max 3 77mm Min 1 2 13mm Max 4 1 4 108mm 1 1 4 32mm 1 3 4 45mm 3 4 20mm 3 8 10mm Manifold Ceiling Upper Manifold Framing ProBuilder Linear Fireplace Lo...

Страница 10: ...s Industries Inc PB 42 Linear Framing the Chase PB42 Linear 47 1 8 1197mm 34 1 2 877mm Max 120 3048mm Min 66 1 2 1690mm 15 7 8 404mm 3 3 4 96mm Upper Manifold Framing Lower Manifold Framing 8 1 2 216m...

Страница 11: ...ss on the far side away from the tap to pop the edge of the knockout up 2 Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free Discard the knock out plate...

Страница 12: ...minum U L 181A P tape 5 Install the fireplace into the framed chase See section Installation in the manual NOTE With the use of this kit the clearance to combustible material may be reduced Combustibl...

Страница 13: ...n front of the TV and 1 to both sides b Maximum Mantel Depth b With CoolSmart TV Kit Mantel Height Above Base a With CoolSmart TV Kit 46 1169mm 0 0 m m 1 2 5 m m 2 5 1 m m 8 2 0 3 m m 7 1 7 8 m m 6 1...

Страница 14: ...isregard the framing dimensions in the manual and follow the framing instructions shown on page 3 In addition the non combustible facing height is reduced above the fireplace see illustration below Al...

Страница 15: ...m 2 7 8 74mm 1 1 4 32mm 41 1042mm 1 3 4 45mm 1 1 4 32mm 1 3 4 45mm 3 4 20mm 3 8 10mm Min 3 1 2 89mm Max 1 1 2 39mm Min 3 1 2 89mm Max 3 77mm Min 1 2 13mm Max 3 1 2 89mm Manifold Ceiling Upper Manifold...

Страница 16: ...19 Travis Industries Inc PB 42 CF Framing the Chase 43 1 2 1105mm 46 1 4 1175mm Max 120 Min 78 3 4 2001mm 3048mm 17 1 4 439mm 3 3 4 Upper Manifold Framing Lower Manifold Framing 8 1 2 Bottom of Upper...

Страница 17: ...cated below the knockouts see illustration below 2 Use snips or diagonal cutters to snip the tab on the knockouts Press on the far side away from the tap to pop the edge of the knockout up 3 Grab on t...

Страница 18: ...You may discard the plates 5 Insert a starter collar into each of the holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace Seal the joints wit...

Страница 19: ...r gap behind TV to wall The mantel must extend 2 in front of the TV and 1 to both sides b Maximum Mantel Depth b With CoolSmart TV Kit Mantel Height Above Base a With CoolSmart TV Kit 46 1169mm 0 0 m...

Страница 20: ...g this kit disregard the framing dimensions in the manual and follow the framing instructions shown on page in this document In addition the use of this kit allows for combustible facing to be install...

Страница 21: ...2 1067mm 2 7 8 74mm 1 1 4 32mm 41 1042mm 1 3 4 45mm 1 1 4 32mm 1 3 4 45mm 3 4 20mm 3 8 10mm Min 1 1 2 39mm 3 3 4 96mm Max 120 3048mm Min 67 1 4 1709mm Ceiling Upper Manifold Framing Max 3 1 8 80mm Fac...

Страница 22: ...The maximum facing depth combustible non combustible facing is 1 1 4 Any facing that extends farther than 1 1 4 must meet mantel clearances WARNING The front of the appliance is subject to high temper...

Страница 23: ...ace The drywall can contact the top of the fireplace top Use a nut driver to remove the 8 screws that secure the header assembly to the top of the fireplace Slide the header assembly back Align the he...

Страница 24: ...be installed after the fireplace is put into position It is used to provide support for the facing above the fireplace and nailing brackets Min 37 5 8 956mm Max 120 Min 67 1 4 1709mm 3048mm 17 432mm...

Страница 25: ...aming members included with the fireplace 3615 and 4415 have 3 and 6015 has 4 Remove the screws that secure the sheetrock backer L shaped metal bracket secured to the metal header of the unit and disc...

Страница 26: ...plates can create hazardous conditions First Layer Remove all 4 of the 5 knockouts leave the square cover plates in place Use snips or diagonal cutters to snip the tab on the knockouts Press on the fa...

Страница 27: ...602029 9 24 19 Travis Industries Inc Third Layer Under the second layer of knockout plates you will find cover plates held in place with 2 screws Use a nut driver or drill with an extension to remove...

Страница 28: ...et removed from the fireplace just rotated to uncover the hole Once the plate has been rotated tighten the screw to lock the plate in place NOTE When all the plates have been removed it should look th...

Страница 29: ...o both sides b Maximum Mantel Depth b With CoolSmart TV Kit Mantel Height Above Base a With CoolSmart TV Kit 46 1169mm 0 0 m m 1 2 5 m m 2 5 1 m m 8 2 0 3 m m 7 1 7 8 m m 6 1 5 2 m m 5 1 2 7 m m 4 1 0...

Страница 30: ...t in place 2 Remove the rear mounting brackets by loosening 1 4 screws and sliding it out of the keyhole slots 3 Determine the desired location of the bottom of the convection air outlet Install a hor...

Страница 31: ...ing members installed in the previous step Tilt the outlet of the manifold downward until the outlet of the manifold and the two mounting tabs can fit between to two framing members Slide the outlet i...

Страница 32: ...e Secure the brackets to the chase using screws not included Tighten the screws securing the brackets to the manifold 7 Stretch the included flex to its maximum length Measure the distance between the...

Страница 33: ...s the unit 9 Once all finish work is complete around the outlet of the manifold install the outlet grill assembly using the two included screws one at each end The grill assembly will overlap finish m...

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