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Page 2  

CONTENTS 

 

 

 

 

 

 

 

 

 

 

 Page 

1. 

Introduction 

 

 

 

 

 

 

 

         4 

2. 

Health and Safety 

 

 

 

 

 

 

         5 

3. 

Technical Specification 

 

 

 

 

 

         6 

4. 

A note on wood moisture content 

 

 

 

 

         7 

5. 

Operating Instructions  

 

 

 

 

        

         8 

 

5.1 Householder User Guide   

 

 

 

                     8 

 

5.2 Controller Functions 

 

 

 

 

 

       11 

 

5.2.1 Advanced Controller Information 

 

 

 

       13 

6. 

Installation 

 

 

 

                                                      14 

 

6.1  System design 

 

 

 

 

 

 

       14 

 

6.2  Locating the boiler 

 

      

 

 

 

       15 

 

6.3  Plumbing connections 

 

 

 

                              17 

 

6.4  Assembly of tank insulation 

 

 

 

 

       18 

6.5  Laddomat Pump Charging System 

 

 

 

       18 

6.6  Flue Installation   

 

 

 

 

 

       19 

6.7  Wiring instructions 

 

 

 

 

 

       20 

7. 

Commissioning 

 

 

 

 

 

 

       27 

8. 

Maintenance   

 

 

 

 

 

 

       28 

9. 

Spare Parts 

 

 

 

 

 

 

 

       30 

 

 

Tables 

A 

Firebird 200mm twin wall flue system 

 

 

 

       28 

B 

Resistance Chart – NTC25/5k 

 

 

 

 

       28 

C 

Resistance Chart – Pt2000    

 

 

 

 

       28 

 

 

Содержание Bio-Tec

Страница 1: ...Bio Tec Wood Gasification Boiler...

Страница 2: ...Advanced Controller Information 13 6 Installation 14 6 1 System design 14 6 2 Locating the boiler 15 6 3 Plumbing connections 17 6 4 Assembly of tank insulation 18 6 5 Laddomat Pump Charging System 18...

Страница 3: ...operation and efficiency of all wood gasification boilers The Bio Tec boiler must be installed commissioned and serviced by qualified and experienced installers It should be noted that it is the respo...

Страница 4: ...structures or fixing points with sufficient load bearing capacity If mechanical fall protection or fall arrest systems cannot be installed for technical reasons safety harnesses must be worn Do not u...

Страница 5: ...d outlet 1 Inch Boiler connections Filling and draining Inch Flue gas temperature avg 190 C Chimney draught 18 Pa Diameter of flue outlet 150 mm Max length of the wood piece 550 mm Wood storage volume...

Страница 6: ...rgy The lower the moisture content the higher the calorific value as the chart below demonstrates Freshly cut timber in our climate has a moisture content of between 40 and 60 so it s important to let...

Страница 7: ...ower chamber door is closed A To start the fire Step 1 After switching on the main switch push the start button once until it flickers The firing mode is now activated Step 2 Place one firelighter on...

Страница 8: ...ore wood is required C Maintaining the fire overnight The glow button is engaged if you want to maintain the fire for up to 12 hours Pressing this button ensures that a small fire is maintained until...

Страница 9: ...nformation and to increase figures during the setup operation 6 The STOP button switches off the boiler if it is held down for 3 seconds 7 GLOW button is used to maintain an ember fire for up to 12 ho...

Страница 10: ...d room temp from the room thermostat P 05 Upper temp in the first accumulator outlet P 06 Lower temp in last accumulator or 1st accumulator if only one is used P 07 Measured flue gases temp in 5 C inc...

Страница 11: ...en glow function is not activated 09 115 Flue gases temperature level at which the burning process stops when glow function is activated 10 120 Boiler warming up period minutes If combustion is not su...

Страница 12: ...ple schematic for an open vented heating system The following diagram represents one method of connecting the Bio Tec boiler to the accumulation tank and heating circuit in an open vented heating syst...

Страница 13: ...ted to the base of the last tank 6 2 Locating the boiler The Bio Tec boiler and accumulation tank should not be installed inside a house or outdoors the ideal location is a garage or suitable outbuild...

Страница 14: ...ations with the installation of the Bio Tec flue are The flue must be insulated to avoid condensation and tar build up A minimum inner diameter of 200mm is required for the 35kW Bio Tec Minimal distan...

Страница 15: ...line up correctly Step 2 Wrap the insulation around the storage tank Allow for the insulation to fit around the pipe connections the correct way around Step 3 Bring the two sides of the insulation to...

Страница 16: ...harges the accumulation tank in the most efficient manner This is achieved by means of a slow flow of hot water where cold water from the base of the tank is blended with hot water exiting the boiler...

Страница 17: ...the three circulating pumps are connected according to the symbols shown on the block P1 boiler pump Laddomat P2 heating circulating pump P3 circulating pump to hot water storage tank if connected Sen...

Страница 18: ...of the Bio Tec Terminals 11 to 13 relate to the temperature control terminals 14 and 15 are for the fuel warning LED If a room stat is not used terminals 11 and 12 must be bridged Terminal 16 is not u...

Страница 19: ...ne using the semi circular shaped poker Open the small door at the back of the boiler and remove all ash and debris Rotate the riddle as shown below to dislodge ash on the flue gas turbulators Every s...

Страница 20: ...o do this remove the rear upper cover of the boiler and unscrew the cover of the upper opening by removing the screws as shown Pull out the spiral turbulators spring from spiral bar 5 out of the flue...

Страница 21: ...10 CM18417 Door handle 11 CM16249 Spiral turbulator 12 CM14651 Motor for fan 13 CM12729 Protection of fan housing 14 CM12728 Fan impeller 15 CM15478 Glass braid door seal 20 x 8 16 CM13519 Glass brai...

Страница 22: ...Page 22 TABLES...

Страница 23: ...Firebird 200mm Insulated twin wall flue system The exploded drawing below shows the components supplied with the Firebird 200 insulated twin wall flue system Additional lengths and elbows can be orde...

Страница 24: ...O4 O5 Temperature C Resistance 20 48535 15 36465 10 27665 5 21158 0 16325 5 12694 10 9950 15 7854 20 6245 25 5000 30 4028 35 3266 40 2663 45 2184 50 1801 55 1493 60 1244 65 1041 70 876 75 740 80 629 8...

Страница 25: ...963 35 1135 255 1982 40 1154 260 2001 45 1173 265 2020 50 1193 270 2040 55 1212 275 2059 60 1231 280 2078 65 1250 285 2097 70 1270 290 2117 75 1289 295 2136 80 1308 300 2155 85 1327 305 2174 90 1347 3...

Страница 26: ...K Udaras Industrial Estate Shean East Central Ho Central Ave Baile Mhic Ire Forkhill Lee Mill Industrial Estate County Cork Newry Ivybridge BT35 9SY Devon PL21 9PE T 026 45253 T 028 3088 8330 T 01752...

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