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USE AND MAINTENANCE MANUAL   

Road Sweeper S150

 

Page 

2

 of 

54

 

 

CONTENTS 

1.

 

SAFETY AND GENERAL RULES

 ................................................................................. 4 

1.1.  INTRODUCTION .............................................................................................. 4 

1.2.  WARRANTY ..................................................................................................... 5 

1.2.1. 

WARRANTY EXCLUSIONS ........................................................................... 5 

1.3.  TERMINOLOGY ................................................................................................ 5 

1.4.  EQUIPMENT OF THE ROAD SWEEPER ............................................................... 5 

1.5.  SAFETY . ......................................................................................................... 6 

1.6.  TERMINOLOGY USED ....................................................................................... 8 

1.7.  SAFETY MEASURES .......................................................................................... 9 

1.8.  SAFETY SIGNS ................................................................................................. 9 

1.9.  SYMBOLS RELATING TO SAFETY ....................................................................... 9 

1.10.  CLOTHING ..................................................................................................... 10 

1.11.  ECOLOGY AND POLLUTION ............................................................................. 10 

1.12.  SAFE USE ....................................................................................................... 11 

1.13.  SAFE MAINTENANCE ....................................................................................... 12 

2.

 

GENERAL CHARACTERISTICS AND TECHNICAL DESCRIPTION ............................ 13

 

2.1.  MACHINE DIMENSIONS ................................................................................... 13 

2.2.  FRAME ........................................................................................................... 13 

2.3.  WASTE CONTAINER ........................................................................................ 13 

2.4.  DRIVER'S CAB ................................................................................................ 14 

2.5.  COLLECTION AND SUCTION SYSTEM ............................................................... 14 

2.6.  HYDRAULIC SYSTEM ....................................................................................... 15 

3.

 

DEFINITIONS ................................................................................................... 16

 

3.1.  IDENTIFICATION PLATE OF THE VEHICLE ........................................................ 16 

3.2.  GENERAL STRUCTURE .................................................................................... 17 

3.3.  STEERING COLUMN CONTROLS ....................................................................... 19 

3.4.  OPERATING CONTROLS FOR BRUSHES AND SUCTION ...................................... 21 

3.5.  OPERATING PRINCIPLES OF THE SWEEPER ...................................................... 22 

4.

 

SWEEPER OPERATION ...................................................................................... 23

 

4.1.  ENGINE STARTING AND STOPPING .................................................................. 23 

4.2.  TRANSFER TO THE WORKING AREA ................................................................. 24 

4.3.  GUIDE TO THE WORKING SPEED ..................................................................... 26 

4.4.  FILLING THE WATER TANK ............................................................................. 27 

Содержание S 150

Страница 1: ...ROAD SWEEPER mod S 150 USE AND MAINTENANCE MANUAL ...

Страница 2: ...13 SAFE MAINTENANCE 12 2 GENERAL CHARACTERISTICS AND TECHNICAL DESCRIPTION 13 2 1 MACHINE DIMENSIONS 13 2 2 FRAME 13 2 3 WASTE CONTAINER 13 2 4 DRIVER S CAB 14 2 5 COLLECTION AND SUCTION SYSTEM 14 2 6 HYDRAULIC SYSTEM 15 3 DEFINITIONS 16 3 1 IDENTIFICATION PLATE OF THE VEHICLE 16 3 2 GENERAL STRUCTURE 17 3 3 STEERING COLUMN CONTROLS 19 3 4 OPERATING CONTROLS FOR BRUSHES AND SUCTION 21 3 5 OPERATIN...

Страница 3: ...4 10 CONTAINER UNLOADING 36 4 11 LEAF VACUUM HOSE 38 4 12 HIGH PRESSURE WASHER 39 4 13 HEATING SYSTEM AND AIR CONDITIONER 40 4 14 SEAT ADJUSTING 41 4 15 STEERING ADJUSTING with articulated column 41 5 MAINTENANCE 42 5 1 DAILY CLEANING 42 5 2 PERIODIC CLEANING 43 6 TROUBLESHOOTING 46 6 1 ELECTRICAL FUSES 46 6 2 ELECTRICAL FUSES 49 6 3 ENGINE IGNITION RELAY 50 6 4 TOWING VEHICLE 51 CONFORMITY DECLAR...

Страница 4: ...urrent standards to read the contents of this Instruction Manual and ascertain operators and maintainers read the parts concerning their specific tasks The time taken for the purpose will be largely compensated by the correct operation of the machine and by its use under proper safety conditions This document assumes that in the place the machine is meant to be used all applicable safety and hygie...

Страница 5: ... lubricants for transport costs any customs duties and VAT The replacement or repair of parts under warranty will not extend in any case the terms thereof 1 2 1 WARRANTY EXCLUSIONS The warranty does not cover damage caused by neglect abuse misuse and improper use or mishandling of the road sweeper Removal of safety devices the road sweeper is equipped with will automatically void the warranty and ...

Страница 6: ...any case a high level of accidents still remains due to improper and inexperienced use of various machines The machine is also equipped with all guards and safety devices deemed necessary and finally it is accompanied by sufficient information for safe and correct use To this end in each chapter when necessary and for each man machine interaction the following information has been indicated Minimu...

Страница 7: ...from the panel Do not change any parts of the machine in case of malfunctioning due to a failure in complying with the above mentioned instructions the manufacturer is not liable for the consequences It is advisable that any changes when deemed necessary are directly carried out by the manufacturer Clean the covers of the machines panels and controls with soft and dry rags do not use any solvents ...

Страница 8: ...which the presence of a person constitutes a risk to her safety and health EEC Directive 2006 42 EXPOSED PERSON any person wholly or partially in a danger area Directive EEC 2006 42 OPERATOR the person s appointed to install operate adjust maintain clean repair and transport a machine Directive EEC 2006 42 USER the user is the person or body or company that has purchased rent or taken over the mac...

Страница 9: ...y marked on the machine with adhesive symbols indicating the various unsafe and hazardous conditions in summary form Keep those signs intact and clean The user is required to replace them when loose or damaged Carefully read the information given by symbols and memorize their meaning Before starting the road sweeper carefully read the user manual Before any maintenance and or adjustment stop the s...

Страница 10: ...y forbidden to use loafers clogs slippers or other footwear that may affect mobility and stability Avoid using solvents such as alcohol or petrol as these may damage the surface Place the machine as specified at the time of the order according to the diagrams provided by the manufacturer otherwise the latter is not liable for any inconvenience 1 11 ECOLOGY AND POLLUTION This information must be st...

Страница 11: ...ry to become familiar with the controls and their functions Make sure the work area is not occupied by people or things It is strictly forbidden to touch moving parts or interpose between them The area in which the sweeper must be used is to be considered HAZARDOUS especially for people not properly trained to use it When a person is within the HAZARDOUS AREA the operator must immediately act by s...

Страница 12: ...y the manufacturer and replace both oil and filters according to the ways he prescribes ONLY USE ORIGINAL SPARE PARTS It is strictly forbidden to remove or tamper with safety devices The maintenance of the unit must be carried out only by qualified staff or strictly following the instructions herein contained Do not perform any maintenance or cleaning operations unless the ignition key is removed ...

Страница 13: ...suspension 2 3 WASTE CONTAINER The waste collecting container is made of Stainless Steel Its top is closed by an iron lid openable by gravity during unloading The lid is provided with a metallic filter made of perforated sheet to prevent the escape of volatile wastes such as paper leaves etc At the lower part of the container is the outlet for the recovery and discharge of waste water used to remo...

Страница 14: ... of the vehicle are positioned two triple headlights and indicators at the top part are two work lights 2 5 COLLECTION AND SUCTION SYSTEM The collection system of the sweeper is of the suction type The suction fan is in a vertical position between the container and the water tank The air sucked is freely discharged at the top of the tank lid In the lower part of the duct is positioned the loading ...

Страница 15: ... electro hydraulic pedal in the cab no 1 gear pump for operating the hydraulic engine of the suction fan and the hydraulic engine of the high pressure water pump no 1 pump gear for power steering and other operations no 1 gear pump for brush rotation Iron tank for hydraulic oil and filter with dual function valves distributors regulators for various functions as well as rigid and flexible hoses Th...

Страница 16: ...2 Hz W 3300 2 0 1 2 IIIIIIIIIIIIIIIIIIII 3 DEFINITIONS The knowledge and positioning of the main elements of the sweeper will allow better understanding of the instructions 3 1 IDENTIFICATION PLATE OF THE VEHICLE The identification plate is located in the cab of the sweeper at the base of the column conditioning This plate shows the recognition details of the machine and the allowable mass and loa...

Страница 17: ...USE AND MAINTENANCE MANUAL Road Sweeper S150 Page 17 of 54 3 2 GENERAL STRUCTURE 1 2 3 4 5 6 8 9 10 11 12 ...

Страница 18: ... 54 POSITION DESCRIPTION 1 DRIVER S CAB 2 WASTE CONTAINER 3 CONTAINER LID 4 LEAF VACUUM HOSE 5 BRUSHES 6 THIRD BRUSH 7 SUCTION MOUTH 8 FUEL TANK 9 OIL TANK WITH HAND RECOVERY PUMP 10 WATER NOZZLE AND WINDER HIGH PRESSURE WASHER 11 SUCTION FAN 12 WATER TANK ...

Страница 19: ... DESCRIPTION 1 TACHOMETER WITH HOUR METER 2 WATER TEMPERATURE GAUGE 3 INDICATOR UNUSED 4 DIESEL LEVEL INDICATOR WITH RESERVE LIGHT 5 LOCATION NOT USED 6 STEERING COLUMN POSITION ADJUSTMENT LEVER 7 STEERING COLUMN SWITCH UNIT 8 STEERING COLUMN SWITCH UNIT 9 FAN POWER BUTTON 10 REAR FOG LIGHT BUTTON ...

Страница 20: ...AINER 16 PARKING BRAKE BUTTON 17 FUSE BOX 18 BATTERY ALTERNATOR WARNING LIGHT 19 POSITION OFF 20 OIL PRESSURE WARNING LIGHT Stop the engine immediately if it lights up during work 21 RESERVE WARNING LIGHT FOR WATER used for brushes mouth washes 22 DIRECTION WARNING LIGHTS 23 WARNING LIGHT FOR CONTAINER RAISED 24 HEADLIGHTS WARNING LIGHT 25 PARKING LIGHTS WARNING LIGHT ...

Страница 21: ... ON OFF BUTTON FOR SWEEPING UNIT ROTATION 3 BUTTON TO EXTEND RETRACT LEFT BRUSH 4 BUTTON TO EXTEND RETRACT RIGHT BRUSH 5 BRUSH FOR RIGHT LEFT THIRD BRUSH SHIFTING 6 4 POSITION JOYSTICK FOR THIRD BRUSH HANDLING 7 THIRD BRUSH WATER TAP 8 RIGHT LEFT BRUSHES WATER TAP 9 SUCTION MOUTH WATER TAP 10 HIGH PRESSURE WASHER BUTTON 11 WATER PUMP BUTTON 12 WATER RECYCLING TAP BUTTON ...

Страница 22: ...osed waste container thus creating a suction effect in the suction mouth Dust removal is obtained through a water system The water is pumped towards the nozzles located on the brushes and on the suction mouth and hose In the waste container the water seeps through the grating at the bottom of the hopper From there it is returned without pressure to the suction mouth and then re used to remove dust...

Страница 23: ...on switch turning it until the panel lights up POS 1 See Picture 1 Make sure that the lever of the manipulator is in the neutral position N See Picture 1 Turn the switch to position 1 5 to pre heat the glow plugs See Picture 1 Turn the switch to position 2 to start the engine See Picture 1 Picture 1 To stop the engine turn the key to position 0 of the switch See Picture 1 ...

Страница 24: ...e the required direction of travel Select the speed level Transfer speed position II To move forward press the relevant control pedal A See Picture 3 Picture 3 Picture 2 Picture 4 PLEASE NOTE The transfer speed can be adjusted by varying the number of revolutions of the engine using the manually operated lever on the column at the left of the operator and the pedal shown in Picture 3 ...

Страница 25: ...FORE START MOVING THE VEHICLE MAKE SURE THAT THE PARKING BRAKE IS OFF switch button 16 chap 3 3 WARNING When using the transfer speed position II the operating controls are completely disabled WARNING After stopping before leaving the vehicle pull the steering column switch unit lever in neutral position N AND ONLY WHEN THE VEHICLE IS FULLY STOPPED INSERT THE PARKING BRAKE BY USING THE SUITABLE BU...

Страница 26: ...54 4 3 GUIDE TO THE WORKING SPEED Once on the work area select the speed level Working speed position I To move forward press the relevant control pedal A See Picture 5 Picture 5 WARNING Only drive with the doors closed Never leave the vehicle while running ...

Страница 27: ...e Picture 6 Fill the recovery water reservoir on the left side of the container capacity about 100 l See Picture 7 Picture 7 Picture 6 4 5 EXTERNAL PREPARATIONS WARNING Handle the brushes and related coupling devices only when the engine is off Immobilize the vehicle for the basic settings and choose the working speed I and shift the steering column switch unit lever to the neutral position N ...

Страница 28: ...tainer NOTE The electrical operation of the recycling cycle is available as optional through a button in the cab During the working phase it is possible to increase the rev min of the turbine through the mechanical adjustment lever POS 3 See Picture 8 The manufacturer recommends working with a number of revolutions ranging from 1800 per min to a maximum of 2000 per min For particularly heavy waste...

Страница 29: ...AINTENANCE MANUAL Road Sweeper S150 Page 29 of 54 WARNING Do not exceed the maximum rotation speed threshold of the turbine set by the manufacturer WARNING Before operating the brushes check the surrounding area ...

Страница 30: ...hes button POS 1 See Picture 9 Activate the brush rotation button POS 2 See Picture 9 Adjust the speed of rotation of the brushes through the green speed adjuster placed on the floor inside the cab See Picture 10 PLEASE NOTE Always start working with a low rotation speed of the brushes The extension and retraction of the left brush is made through the button POS 3 See Picture 9 The extension and r...

Страница 31: ...rd brush is controlled by a 4 position joystick POS 6 See Picture 11 Adjust the speed of rotation of the brushes through the green speed adjuster placed on the floor inside the cab See Picture 12 PLEASE NOTE Always start working with a low rotation speed of the brushes The movements are Raise brush Lower brush ...

Страница 32: ...ing button operated by the button POS 5 See Picture 11 In the cabin there is a spacing device See Picture 13 which adjusts the direction of rotation of the brush for work at the two sides of the vehicle Placing the lever to the left the brush rotates counter clockwise Working area to the right Placing the lever to the right the brush rotates clockwise Working area to the left Picture 13 ...

Страница 33: ... Picture 14 Operation Its movement occurs simultaneously with the brushes by pressing the up down button POS 1 See Picture 16 In the presence of large objects to be sucked it is possible to lift the flap so to increase the input of the loading mouth via a pedal in the cab at the bottom left Release the pedal to lower the flap See Picture 15 When reversing the suction mouth is lifted automatically ...

Страница 34: ...e of obstacles lift the suction mouth although it can overcome without problems those up to 5 cm in height WARNING If the suction mouth is obstructed stop all sweeping functions the engine and block the vehicle Proceed removing the waste remaining in the suction mouth and in the mouth container duct ...

Страница 35: ...er allowing dust removal See Picture 17 Operation Operate the water pump by pressing the button POS 1 See Picture 18 open the taps POS 3 4 5 See Picture 18 to adjust the water flow WARNING When the water tank is empty on the dashboard the relevant warning light turns on pos 21 Table 3 3 Immediately turn off the water pump to prevent it from suffering faults ...

Страница 36: ...r there is a button in the cab POS 1 See Picture 19 that allows raising and lowering the container WARNING The stability of the vehicle at the time of the unloading is granted only on level and flat ground compact and with the vehicle straight WARNING In the case where the container is not automatically unloaded it is possible to solve this problem by using a hand operated recovery pump ...

Страница 37: ... the spacing device is in POS 0 See Picture 20 To raise the container insert a lever in the pump s housing move the lever of the spacing device in POS 1 Towards the cab and pump until total lift See Picture 20 To lower the container move the lever of the spacing device in POS 2 and pump until total lowering See Picture 20 At the end of the operations always return the lever of the spacing device t...

Страница 38: ...eaf vacuum hose and connect it to the outlet A located at the rear of the container and make sure it is properly fastened See Picture 22 Get in the car and adjust the suction force through the lever adjusting the number of revolutions of the suction fan from 1500 rev min to 1800 rev min max engine tachometer pos 1 chap 3 3 Once the collection service with the vacuum hose is finished turn off the s...

Страница 39: ...ure that the machine is in neutral position N On the left column press the button POS 2 See Picture 23 On the steering column press the parking brake button See Picture 22 Get out of the cab pull the hose of the high pressure washer and perform cleaning See Picture 24 After work remember to always disable the button POS 2 See Picture 23 Picture 22 Picture 23 Picture 24 ...

Страница 40: ...t side of the cabin floor between the seat and the heating column when it is in position A See Picture 26 Activate the ventilation through the adjuster POS 2 See Picture 25 To switch the air conditioner on bring the adjuster to position C See Picture 26 Activate the ventilation with the adjuster POS 2 Adjust the temperature with the controller POS1 See Picture 25 Picture 26 Picture 25 ...

Страница 41: ... through the lever A in height through the knob C and the suspension can be adjusted based on the weight of the operator through the lever B See Picture 27 Picture 27 4 15 STEERING ADJUSTING with articulated column The steering column is adjustable in height and frontally through the lever A See Picture 28 Picture 28 ...

Страница 42: ...or of the cab with high pressure water or with acidic products as they may damage the electrical components Use a vacuum cleaner or a brush and for delicate parts a soft cloth Check The levels of engine coolants Tank at the right back of the vehicle Engine oil level with the suitable dipstick Hydraulic oil level i by the indicator level placed at the right of the tank Fuel level indicator in cab B...

Страница 43: ...s in the suction mouth and in the air intake duct Water recovery system function Water filter cleaning Brake fluid level Cooling water Hydraulic oil Engine oil Battery acid Every 200 working hours Change engine oil In any case the engine oil should always be changed every six months Filter change Engine oil filter Fuel Filter Filter checks Tightening of all wheel nuts Visually inspection of the hy...

Страница 44: ...y the air conditioning refrigerant Check the battery charge Check the brake system Check for loose screws Every 1000 working hours Replace V belts At least every two years replace Hydraulic oil filter Hydraulic oil tank cap Fuel tank cap Air intake pipe Brake fluid Hydraulic oil Check The brake ducts Suspension and shock absorbers ...

Страница 45: ...e crankcase Lubricant for Diesel engines type AGIP SINT 5W40 or Esso ULTRA 10W40 or similar Brake fluid tank 0 150 Brake fluid DOT 4 Circuit services hydraulic oil tank 60 Recommended oil LI 46 Engine cooling system 6 Water with antifreeze liquid corresponding to the international specifications SAE J 1034 Stainless steel water tank 250 Clean water ...

Страница 46: ...MAINTENANCE MANUAL Road Sweeper S150 Page 46 of 54 6 TROUBLESHOOTING 6 1 ELECTRICAL FUSES The diagram shows the fuses in the cabin on the steering column See Picture 29 Picture 29 NAME FUNCTION F1 7 5 A F2 10 A ...

Страница 47: ...USE AND MAINTENANCE MANUAL Road Sweeper S150 Page 47 of 54 F3 15 A F4 15 A F5 10 A F6 10 A F7 15 A F8 20 A F9 15 A F10 10 A ...

Страница 48: ...USE AND MAINTENANCE MANUAL Road Sweeper S150 Page 48 of 54 F11 15 A F12 10 A F13 5 A F14 5 A F15 20 A F16 10 A ...

Страница 49: ...FUSES The diagram shows the fuses that are included in the box next to the battery See Picture 30 Picture 30 NAME FUNCTION RELAY 1 Start relay RELAY 2 Glow plugs relay F1 40 A Start up F2 60 A Glow plugs F3 40 A 30 Cab F4 50 A 30 System F5 40 A 30 Lights F6 60 A B Alternator ...

Страница 50: ...ND MAINTENANCE MANUAL Road Sweeper S150 Page 50 of 54 6 3 ENGINE IGNITION RELAY On the right side of the battery holder is engine ignition relay supplied by the manufacturer Kubota See Picture 31 Picture 31 ...

Страница 51: ...e respectively arranged in the position 1A and 2A the positions can be further recognized when the red coloured parts of the lever and of the spacing device fit See Picture 33 To release the brake in emergency bring the levers of spacing devices respectively to positions 1B and 2B See Picture 33 Position the leer of the hand pump PM from POS 0 to POS 2 and pump 3 4 times See Picture 33 Move the ve...

Страница 52: ...e operation always remember to turn the levers of 3 way spacing devices in positions 1A and 2A Tighten the by pass bolt on the hydrostatic pump with the 14mm wrench See Picture 32 WARNING At the end of the operation always remember to turn the lever at the base of the hand pump to position POS 0 ...

Страница 53: ...USE AND MAINTENANCE MANUAL Road Sweeper S150 Page 53 of 54 CONFORMITY DECLARATION Conformity declaration is consigned with the support and the manual of operating and maintenance instructions ...

Страница 54: ...USE AND MAINTENANCE MANUAL Road Sweeper S150 Page 54 of 54 ...

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