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Finish Thompson MSDB Series, Руководство по сборке, установке и эксплуатации

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TABLE OF CONTENTS

Description  

 

 

 

 

 

   Page Number

I

mportant Information ....................................................................5

Chemical Reaction Disclaimer ....................................................5

Safety Precautions .........................................................................5

Installation/Operation Precautions ............................................6

ATEX Safety Precautions ...........................................................6-7

MSDB Capabilities ......................................................................... 7

MSDB OIM Section I - Assembly ................................................8

MSDB OIM Section II – Installation ............................................9

MSDB OIM Section III - Start-up and Operation ....................10

MSDB OIM Section IV - Maintenance ......................................13

MSDB OIM Section V - Disassembly .................................. 13-16

MSDB OIM Section VI - Reassembly ................................. 17-20

MSDB OIM Exploded View - Parts Drawing ...........................21

MSDB OIM Parts Table .........................................................22-29

MSDB OIM Section VII - Troubleshooting ..............................30

MSDB OIM Section VIII - Warranty ...........................................30

Содержание MSDB Series

Страница 1: ...MSDB SERIES ASSEMBLY INSTALLATION AND OPERATION MANUAL P N 110989 R1 ...

Страница 2: ...otors carry CE marking This declaration is valid provided that the devices are fully assembled and no modifications are made to these devices Type of Device Centrifugal Pumps Models AC AK AV 400 500 600 800 GP 11 22 32 VKC 5 5 6 6H 7 8 10 DB 3 4 5 5 5 6 6H 7 8 9 10 11 15 22 MSKC SP 10 11 15 22 KC 3 4 5 5 5 6 6H 8 10 11 22 32 MSVKC MSDB EU Directives Machinery Safety 2006 42 EC Applied Harmonized S...

Страница 3: ... manufactured out of carbon fiber filled PVDF with a conductive motor adapter and non sparking ring designated by the letter V and A in the model number Pumps and their model number may also contain many different combinations of bushings shafts o rings port connections impellers magnet sets motor adapters and other options Models MSDB2V A MSDB3V A This product has used the following harmonized st...

Страница 4: ... 7 MSDB Capabilities 7 MSDB OIM Section I Assembly 8 MSDB OIM Section II Installation 9 MSDB OIM Section III Start up and Operation 10 MSDB OIM Section IV Maintenance 13 MSDB OIM Section V Disassembly 13 16 MSDB OIM Section VI Reassembly 17 20 MSDB OIM Exploded View Parts Drawing 21 MSDB OIM Parts Table 22 29 MSDB OIM Section VII Troubleshooting 30 MSDB OIM Section VIII Warranty 30 ...

Страница 5: ...COMPLETELY BEFORE INSTALLING AND OPERATING THIS UNIT FAILURE TO FOLLOW THESE PRECAUTIONS CAN RESULT IN SERIOUS INJURY OR DEATH WARNING Magnetic field hazard This pump contains powerful magnets Exposed magnets pump not connected to motor produce powerful magnetic fields Individuals with cardiac pacemakers implanted defibrillators other electronic medical devices metallic prosthetic heart valves int...

Страница 6: ...be small quantities of chemicals present during inspection WARNING The pump and associated components are heavy Failure to properly support the pump during lifting and movement could result in serious injury or damage to the pump and components WARNING Never run pump at less than minimum flow or with the discharge valve closed This could lead to pump failure Installation Operation Precautions CAUT...

Страница 7: ...eplaced immediately WARNING Risk of explosion When using an MSDB in an ATEX application the following methods must be applied Fluid being pumped must be conductive soluble in water DO NOT use to self prime DO NOT run the pump dry Temperature Classification The surface temperature of the DB Series pumps depends upon the temperature of the fluid that is being pumped The following chart lists differe...

Страница 8: ...ical manufacturer for chemical compatibility and temperature limits Maximum Noise Level 78 dBA pump only Solids Maximum particle size is 100 microns for slurries and 1 64 4 mm for infrequent particles Maximum hardness is 80 HS Maximum concentration is 10 by weight If solids are being pumped it is recommended that the pump have either ceramic or for best results silicon carbide components Pumping s...

Страница 9: ...Keep away from metallic particles tools and electronics Drive magnets MUST be free of metal chips WARNING Keep the drive magnet away from the open end of the motor adapter and barrier Strong magnetic attraction could allow the drive hub to enter the motor adapter resulting in injury or damage 2 Place motor on the fan end For 56C 145TC and B5 frame motors go to step 4 See figure 1 3 For 184 NEMA an...

Страница 10: ...1 Use petroleum jelly to hold the o ring in place during installation Note 184TC and metric adapters do not use this o ring Install the pump end on the motor drive magnet assembly With the motor facing upright align the pump feet so that the motor feet and pump feet are on the same side Tip the pump end at an angle discharge is approximately 45º so that it is just touching the edge of the outer dr...

Страница 11: ...gh If flexible hose is preferred use a reinforced hose rated for the proper temperature pressure and chemical resistance against the fluid being pumped The suction valve must be completely open to avoid restricting the suction flow FTI advises installing a flush system in the piping to allow the pump to be flushed before it is removed from service NOTE The pump is provided with a provision for a c...

Страница 12: ...id 3 Close the discharge valve 4 Turn the pump on Slowly open the discharge valve Adjust the flow rate and pressure by regulating the discharge valve Do not attempt to adjust the flow with the suction valve 5 Use of a power monitor is strongly recommended for pumps with ceramic PTFE or silicon carbide bushings The power monitor will stop the pump and help prevent damage if the pump should run dry ...

Страница 13: ...dard safety procedures when handling corrosive or personally harmful materials Proper procedures should be followed for draining and decontaminating the pump before disassembly and inspection of the pump There may be small quantities of chemicals present during inspection WARNING Magnetic force hazard This pump should only be disassembled and assembled using the recommended procedures The magnetic...

Страница 14: ...lts lock washers and flat washers items 19 20 21 See figure 13 5 Pull housing item 1 straight up to remove Inspect housing for signs of wear or damage Look for signs of rubbing cracking on thrust ring or damage to front shaft support and shaft See figure 14 6 Remove first stage impeller item 2 Grip the impeller by hand or the use of small pry bars may be necessary Impeller is pressed on to the end...

Страница 15: ... remove the impeller Gently pry impeller off and remove the 2nd stage diffuser item 3 See figures 17 thru 21 8 Remove inner volute item 6 See figures 22 23 9 Remove drive shaft drive impeller inner drive assembly item 7 Inspect impeller and drive for signs of rubbing replace as necessary See figures 24 26 Figure 17 Figure 19 Figure 22 Figure 24 Figure 25 Figure 26 Figure 23 Figure 20 Figure 21 Fig...

Страница 16: ...t the outer drive item 15 for rubbing damage corrosion or loose magnets Thrust Ring Replacement 1 Thrust ring item 2A is held in place with a snap fit with a ridge Using a razor knife or side cutters cut a notch out of the thrust ring Pull ring up and out of the holder See figures 30 31 2 If thrust ring is made of SiC ring cannot be replaced new impeller assembly item 2 must be ordered 3 To reinst...

Страница 17: ... 31 2 Remove the 5 M8 bolts lock washers flat washers items 22 23 24 from the clamp ring item 11 See figure 35 Remove the clamp ring from the motor adapter There is a snug fit between the clamp ring motor adapter due to the vapor protection o ring item 12 Carefully pull the two parts apart See figure 36 3 Inspect the motor adapter o ring item 12 If damaged replace If reusable lubricate it with a c...

Страница 18: ...tom bolt hole in the motor adapter 5 5 Position the motor adapter assembly on a flat surface If the foot is installed allow the feet to hang over the edge See figure 43 6 Install the o ring item 17 into the groove on the clamp ring Lubricate the o ring with a compatible lubricant See figure 44 Install the barrier item 9 into the clamp ring motor adapter assembly 7 Push the barrier straight down un...

Страница 19: ...he flats in the impeller shaft These two parts fit snugly and some pressure may be required to push the impeller straight down into position See figures 55 56 6 Place the middle housing item 4 into position See figures 57 58 7 Slide the 1st stage diffuser assembly item 3 into position Align the cutout in the diffuser with the volute shape in the middle housing item 4 The two parts should nest toge...

Страница 20: ... due to magnetic attraction the pump assembly may want to pop up Simply push it back down Make sure the discharge is in the correct orientation in relation to pump foot Rotate the housing until the discharge is in the correct position Holding the impeller housing with one hand install and finger tighten two bolts lock washers and flat washers items 19 20 21 in opposite locations See figures 64 thr...

Страница 21: ...21 MSDB Exploded View Parts Diagram 1 2A 2B 2 3 4 5 3 6 7 8 9 10 11 12 13 24 23 22 32 33 34 15A 15 15B 35 36 37 38 39 40 16 27 26 25 28 29 30 31 14 17 19 20 21 ...

Страница 22: ...mpeller Thrust Ring Only Filled PTFE Standard 106257 SiC Optional N A 2B 1 Impeller Bushing Only Carbon standard J102387 Filled PTFE Optional J102790 SiC Optional J103617 1 Ceramic Optional J103617 3 2 Diffuser Assembly 40 Glass Filled PPS w PTFE Ring Standard 111050 4 1 Middle Housing Assembly 40 Glass Filled PPS w Alumina Ring Standard 105832 40 Glass Filled PPS w SiC Ring Optional 105832 1 5 1 ...

Страница 23: ... B14 flange only 105691 3 105694 6 112 frame with B14 flange only 105691 2 105694 5 15 1 Drive Magnet Assembly with Retaining Ring 6 pole 56C frame includes set screws 105878 8 pole 56C frame includes set screws 105878 1 6 pole 143 145TC frame includes set screws 105878 3 8 pole 143 145TC frame includes set screws 105878 4 10 pole 182 184TC frame includes set screws 105730 9 6 pole 80 frame 105882...

Страница 24: ...ng BSP Threaded Housings Only EPDM Optional 106304 FKM Standard 106303 Kalrez Optional 106305 Simriz Optional 106306 18 1 Motor Adapter Column Motor O Ring not shown Buna 106549 MSDB HARDWARE Item qty Description Stainless Steel 19 8 Housing Bolt 110990 20 8 Housing Lockwasher 105757 21 8 Housing Flat Washer 105722 22 5 Clamp Ring Bolt J103662 23 5 Clamp Ring Lockwasher J102282 24 5 Clamp Ring Fla...

Страница 25: ...115 37 4 Motor Adapter Flat Washer All Frames J100128 38 4 Motor Adapter Flange Bolts 182 184TC frame J103782 80 frame with B14 flange 105765 90 frame with B14 flange 105770 100 112 frame with B14 flange 105770 39 4 Motor Adapter Flange Lockwasher 182 184TC frame J101023 80 frame with B14 flange J100672 90 frame with B14 flange J102282 100 112 frame with B14 flange J102282 40 4 Motor Adapter Flang...

Страница 26: ...105935 57 1ST STAGE IMPELLER ASSEMBLY INCLUDES ALUMINA CERAMIC BSHG PTFE FRONT THRUST RING ALUMINA CERAMIC REAR THRUST RING IMP PART 1 105935 60 2 105935 61 3 105935 62 4 105935 63 5 105935 64 6 105935 65 1ST STAGE IMPELLER ASSEMBLY 1ST STAGE IMPELLER ASSEMBLY INCLUDES SiC BSHG PTFE FRONT THRUST RING ALUMINA CERAMIC REAR THRUST RING INCLUDES SiC BSHG SiC FRONT THRUST RING ALUMINA CERAMIC REAR THRU...

Страница 27: ... 105932 56 10 POLE 105932 20 105932 74 4 4 6 POLE 105932 15 105932 69 6 POLE 105932 33 105932 87 8 POLE 105932 9 105932 63 8 POLE 105932 27 105932 81 10 POLE 105932 3 105932 57 10 POLE 105932 21 105932 75 5 5 6 POLE 105932 16 105932 70 6 POLE 105932 34 105932 88 8 POLE 105932 10 105932 64 8 POLE 105932 28 105932 82 10 POLE 105932 4 105932 58 10 POLE 105932 22 105932 76 6 6 6 POLE 105932 17 105932 ...

Страница 28: ... 105932 139 8 POLE 105932 115 105932 133 10 POLE 105932 109 105932 127 3 6 POLE 105932 122 105932 140 8 POLE 105932 116 105932 134 10 POLE 105932 110 105932 128 4 6 POLE 105932 123 105932 141 8 POLE 105932 117 105932 135 10 POLE 105932 111 105932 129 5 6 POLE 105932 124 105932 142 8 POLE 105932 118 105932 136 10 POLE 105932 112 105932 130 6 6 POLE 105932 125 105932 143 8 POLE 105932 119 105932 137...

Страница 29: ...105932 91 10 POLE 111309 1 111309 19 3 3 6 POLE 105932 50 105932 104 6 POLE 111309 14 111309 32 8 POLE 105932 44 105932 98 8 POLE 111309 8 111309 26 10 POLE 105932 38 105932 92 10 POLE 111309 2 111309 20 4 4 6 POLE 105932 51 105932 105 6 POLE 111309 15 111309 33 8 POLE 105932 45 105932 99 8 POLE 111309 9 111309 27 10 POLE 105932 39 105932 93 10 POLE 111309 3 111309 21 5 5 6 POLE 105932 52 105932 1...

Страница 30: ...cturer warrants this pump product to be free of defects in materials and workmanship for a period of five years from date of purchase by original purchaser If a warranted defect which is determined by manufacturer s inspection occurs within this period it will be repaired or replaced at the manufacturer s option provided 1 the product is submitted with proof of purchase date and 2 transportation c...

Страница 31: ...31 Part Number 110989 R1 2 15 2021 Order fax 814 459 3460 Tech Service 800 888 3743 ...

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