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910.100.276GB  REV00                                                                                                          14 di 28 

ADJUSTMENTS  

The concept that underlies the operation of these generators is to provide a constant current equal to the set value, regardless of 
the length of the arc. After making the connections of the torch, and turned on the generator, check that the air is circulating in the 
circuit, acting on the button AIR TEST Next, set the value of current using the keys. 
Table  1 shows the  approximate current  values  to be set  depending on  the thickness to  be cut. To begin to cut, press the 
button on the torch. On completion of the operation button is released resulting in extinguishing the arc. The air will continue to 
flow for about 60 seconds, (post-flow) required for the complete cooling of the torch. 
 

SAFETY TORCH 

ATTENTION voltage exceeding 113V CLASS M TORCH. 
The torch fitted with the generator, is provided with a safety circuit that prevents the user to come into contact with live parts; in 
fact by loosening the insulated terminal block, torch button is disabled.  
 

CUTTING  DRAWBACK 

1) Insufficient penetration 

The causes of this problem can be: 

-

  Too fast Always make sure that the arch cuts completely the piece and the arc never should be tilted in the sense of progress, 

above 10-15°.  

-

  The electrode must be replaced when it has a deep crater about  2 mm.  

-

  The nozzle should be replaced when it has the central hole ruined or very extended compared to new.  

-

  Too thick piece 

-

  Heart clamp not in good electrical contact with the workpiece. 

2) Cutting arc goes off 

The causes of this problem can be: 

-

  Feed rate too low. 

-

  Cutting current too high in relation to the thickness of the workpiece, adjust to the thickness. 

PRACTICAL ADVICE  

-

  If the air contains moisture and/or oil is good to use a dryer filter to prevent excessive oxidation, consumption and damaging of 

parts of the torch. 

-

  Impurities in the air cause the oxidation of the electrode and nozzle, and may make more difficult the striking of the pilot arc. 

If this condition occurs clean the terminal electrode and the inside of the nozzle-end with sandpaper 

-

  Ensure that the new electrode and the nozzle are about to be mounted are well cleaned and degreased.  

To avoid damaging the torch always use genuine parts FIMER. 
THE OPERATIONS REQUIRING ACCESS INSIDE THE MACHINE MUST BE EXECUTED AFTER DISCONNECT THE 
POWER PLUG FROM THE OUTLET! 

TECHNICAL DATA 

The inverter is a special oscillating circuit that, supplied by an input continuous voltage, provides an output AC voltage having the 
frequency required. Increasing the frequency, achieves multiple benefits: 

-

  Use of power transformers, small and light; 

-

  High Bandwidth of the output cutting current, resulting in a current always appropriate to the process; 

-

  Eliminate the annoying hum of common electromechanical equipment. 

TABLE 1   

 

 

MATERIAL  

THICKNESS  

MATERIAL  

(mm) 

 

VALUE  

CURRENT 

(A)  

NOTES  

22 

 

 

30 

CONTACT CUTTING 

 

IRON 

38 

 

 

 

50 

 

10 

60 

 

15 

70 

CUTTING WITH SPACER 

Содержание Tp 72

Страница 1: ...910 100 276GB REV00 1 di 28 INSTRUCTION MANUAL ...

Страница 2: ...910 100 276GB REV00 2 di 28 ...

Страница 3: ...910 100 276GB REV00 3 di 28 WARNING ...

Страница 4: ...910 100 276GB REV00 4 di 28 ...

Страница 5: ...910 100 276GB REV00 5 di 28 ...

Страница 6: ...12 MAXIMUM RATED INPUT CURRENT 13 MAXIMUM EFFECTIVE INPUT CURRENT 14 APPLICABLE STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 RATED WELDING CURRENT 18 CONVENTIONAL LOAD VOLTAGE TECHNICAL DATA Weigh 14Kg Dimensions 170x450x320 Static characteristic Drooping Power supply protection Slow Action 25A Fuses Int 3ph 25A C or K Type Input voltage 400V 10 Thermal Protection Bimetallic ther...

Страница 7: ...gible at all times Fimer S p A reserves the right to modify this manual at any time without notice All rights of translation and total o partial reproduction by any means whatsoever including scanner photocopy film and microfilm are reserved and reproduction is prohibited without the express written consent of Fimer S p A WARNING 3 SAFETY RULES 8 PRECAUTIONS 8 PRESSURE REGULATOR 9 OVERVIEW 9 HOW T...

Страница 8: ...perator s body and clothing dry DO NOT stand in sit on lie on the workpiece when the generator is running Avoid working in damp surroundings or on wet ground Check that the output cables and the power cord do not show areas where the copper is even partially open in which case replace it immediately Disconnect power supply while working on the torch on the generator or the cables Never place the t...

Страница 9: ...sed of A Current generator B Cutting torch C ground cable with clamp The essential parts of the TP generators are Electronic control card Power Electronic control card The use of inverter systems allows for a compact generator to cut on restricted areas and achieve high quality The high frequency used by the inverter 35 kHz allows you to control the arc in the most suitable for the cutting Changes...

Страница 10: ... flow of air through the air intake grills avoid cover the generator with rags paper nylon etc 2 Make sure that the air sucked in the unit is at temperatures below 40oC and the working environment is not particularly polluted or is not in the presence of a moist air with the presence of dust mixed with acids or salts b air with a strong presence of ferrous metal powders 3 Verify that the value of ...

Страница 11: ...f the unit to the network verify that the supply voltage is 400 VAC 10 ATTENTION if the voltage exceeds 440Vac the generator stops Voltages over 460 VAC can seriously damage the generator PROTECTIONS The generators have different internal protection Protection against maximum voltage of the mains Protection against minimum voltage of the mains Thermal Protection Inverter overcurrent protection Ele...

Страница 12: ...910 100 276GB REV00 12 di 28 OPERATOR PANEL 7 9 1 12 3 2 4 5 6 8 10 11 13 14 15 ...

Страница 13: ... turns ON or OFF the converter 15 Connector for remote control of the cutting current REMOTE CONTROL CONNECTOR The functions corresponding to the connector pins are PIN 1 6 normally open contact 120 VAC 1 A max closes when the arc is transferred to the piece PIN 3 output current adjustment The generator is prepared for a 0 10 VDC signal to adjust the output current where input signal 0VDC output c...

Страница 14: ... hole ruined or very extended compared to new Too thick piece Heart clamp not in good electrical contact with the workpiece 2 Cutting arc goes off The causes of this problem can be Feed rate too low Cutting current too high in relation to the thickness of the workpiece adjust to the thickness PRACTICAL ADVICE If the air contains moisture and or oil is good to use a dryer filter to prevent excessiv...

Страница 15: ...void damaging the torch always use genuine parts FIMER THE OPERATIONS REQUIRING ACCESS INSIDE THE MACHINE MUST BE EXECUTED AFTER DISCONNECT THE POWER PLUG FROM THE OUTLET TECHNICAL DATA The inverter is a special oscillating circuit that supplied by an input continuous voltage provides an output AC voltage having the frequency required Increasing the frequency achieves multiple benefits Use of powe...

Страница 16: ...910 100 276GB REV00 16 di 28 SCHEMATIC DIAGRAM ...

Страница 17: ... Solenoid 9 Filter Card 10 Resistor 15 Ohm 50 W 11 Fan 12 Ground Connector 13 LP Solenoid 13 1 Reduction for LP 14 High frequency card 15 Resistor 33 Ohm 100 W 16 Toroidal transformer 17 Power Supply Card 18 Inverter Card 19 Regulator Card 20 Mains Switch 21 HF transformer 22 Power transformer 23 Cable holder ...

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