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910.100.276GB  REV00                                                                                                          13 di 28 

COMMANDS AND LEDS 

 
1 - Cutting current adjustment knob 

2 - "AIR COOLING" Test Button 
When pressed, the air flows from the torch, so to verify that the cooling system works correctly. 

 3 - Led "remote mode" 
Lights when the converter is set by the remote potentiometer  

 4 - Led "local mode" 
Lights when the converter is set by the potentiometer  1. 

5- “Generator ON”: Green Led 
Lights when the mains is connected and the rear switch-button is ON and therefore the generator is ready to work. 

6- “Alarm": Yellow Led 
Lights whenever an overheating occurs on the power stages or a mains under-over voltage appears. 

7- “Low Gas”: Yellow Led 
Turns on whenever the working pressure of the air is insufficient. 

8- “Arc Pilo”: Red Led 
Lights when you press the torch button before the cutting operation. 

9- “Arc Cut”: Red Led 
Comes on every time we proceed to cut 

10- “Air-Flow” Green Led 
Lights when you test the compressed air flow  

11 - DINSE Connector: ground of the system.  

Be connected to the metal piece to be cut 

12-  Cutting Torch Connector 

13 - Compressed air pressure adjustment knob 

14 - ON-OFF switch: turns ON or OFF the converter  

15 - Connector for remote control of the cutting current 

REMOTE CONTROL CONNECTOR 

 
The functions corresponding to the connector pins are:  

 

PIN 1-6 normally open contact, (120 VAC, 1 A max), closes when the arc is transferred to the piece. 

 

PIN 3: output current adjustment:.  

The generator is prepared for a 0-10 VDC signal to adjust the output current, where: 

 input signal: 0VDC 

 output current: 0A 

  input signal: 10VDC 

 output current:: 110A 

 

Through a jumper JP2 on the card control, can vary the adjustment range in the field  (0 - 5 VDC) where: 

input signal: 0VDC 

 output current: 0A  

input signal: 5VDC 

 output current:: 110A  

 

 WARNING:  To make this change you need to contact a service center or directly FIMER 

 

Pin 2 voltage 15 V /-20mA (output) 

 

PIN 5-9 ground. 

 

PIN 7 start (INPUT), when closed on 8, activates the generator. 

 

PIN 8:  0V reference for PIN 2 / 3 / 7. 

 

PIN 4: closed with the PIN 2 enables the external adjustment of output current. 

N.B.:  To  use  the  generator  in  combination  with  an  automatic  machinery  (eg  pantograph),  You  need  to  use  a 
torch in which there is this contact.  

IGNITION  

WARNING! If the torch is inserted into the connector, the generator is inoperative. The circuit is blocked if the 
pressure is adjusted below 3.5 bar. 
Always turn off the generator for any action on the torch. 
 

Содержание Tp 72

Страница 1: ...910 100 276GB REV00 1 di 28 INSTRUCTION MANUAL ...

Страница 2: ...910 100 276GB REV00 2 di 28 ...

Страница 3: ...910 100 276GB REV00 3 di 28 WARNING ...

Страница 4: ...910 100 276GB REV00 4 di 28 ...

Страница 5: ...910 100 276GB REV00 5 di 28 ...

Страница 6: ...12 MAXIMUM RATED INPUT CURRENT 13 MAXIMUM EFFECTIVE INPUT CURRENT 14 APPLICABLE STANDARDS 15 RANGE OF WELDING VOLTAGE CURRENT 16 DUTY CYCLE 17 RATED WELDING CURRENT 18 CONVENTIONAL LOAD VOLTAGE TECHNICAL DATA Weigh 14Kg Dimensions 170x450x320 Static characteristic Drooping Power supply protection Slow Action 25A Fuses Int 3ph 25A C or K Type Input voltage 400V 10 Thermal Protection Bimetallic ther...

Страница 7: ...gible at all times Fimer S p A reserves the right to modify this manual at any time without notice All rights of translation and total o partial reproduction by any means whatsoever including scanner photocopy film and microfilm are reserved and reproduction is prohibited without the express written consent of Fimer S p A WARNING 3 SAFETY RULES 8 PRECAUTIONS 8 PRESSURE REGULATOR 9 OVERVIEW 9 HOW T...

Страница 8: ...perator s body and clothing dry DO NOT stand in sit on lie on the workpiece when the generator is running Avoid working in damp surroundings or on wet ground Check that the output cables and the power cord do not show areas where the copper is even partially open in which case replace it immediately Disconnect power supply while working on the torch on the generator or the cables Never place the t...

Страница 9: ...sed of A Current generator B Cutting torch C ground cable with clamp The essential parts of the TP generators are Electronic control card Power Electronic control card The use of inverter systems allows for a compact generator to cut on restricted areas and achieve high quality The high frequency used by the inverter 35 kHz allows you to control the arc in the most suitable for the cutting Changes...

Страница 10: ... flow of air through the air intake grills avoid cover the generator with rags paper nylon etc 2 Make sure that the air sucked in the unit is at temperatures below 40oC and the working environment is not particularly polluted or is not in the presence of a moist air with the presence of dust mixed with acids or salts b air with a strong presence of ferrous metal powders 3 Verify that the value of ...

Страница 11: ...f the unit to the network verify that the supply voltage is 400 VAC 10 ATTENTION if the voltage exceeds 440Vac the generator stops Voltages over 460 VAC can seriously damage the generator PROTECTIONS The generators have different internal protection Protection against maximum voltage of the mains Protection against minimum voltage of the mains Thermal Protection Inverter overcurrent protection Ele...

Страница 12: ...910 100 276GB REV00 12 di 28 OPERATOR PANEL 7 9 1 12 3 2 4 5 6 8 10 11 13 14 15 ...

Страница 13: ... turns ON or OFF the converter 15 Connector for remote control of the cutting current REMOTE CONTROL CONNECTOR The functions corresponding to the connector pins are PIN 1 6 normally open contact 120 VAC 1 A max closes when the arc is transferred to the piece PIN 3 output current adjustment The generator is prepared for a 0 10 VDC signal to adjust the output current where input signal 0VDC output c...

Страница 14: ... hole ruined or very extended compared to new Too thick piece Heart clamp not in good electrical contact with the workpiece 2 Cutting arc goes off The causes of this problem can be Feed rate too low Cutting current too high in relation to the thickness of the workpiece adjust to the thickness PRACTICAL ADVICE If the air contains moisture and or oil is good to use a dryer filter to prevent excessiv...

Страница 15: ...void damaging the torch always use genuine parts FIMER THE OPERATIONS REQUIRING ACCESS INSIDE THE MACHINE MUST BE EXECUTED AFTER DISCONNECT THE POWER PLUG FROM THE OUTLET TECHNICAL DATA The inverter is a special oscillating circuit that supplied by an input continuous voltage provides an output AC voltage having the frequency required Increasing the frequency achieves multiple benefits Use of powe...

Страница 16: ...910 100 276GB REV00 16 di 28 SCHEMATIC DIAGRAM ...

Страница 17: ... Solenoid 9 Filter Card 10 Resistor 15 Ohm 50 W 11 Fan 12 Ground Connector 13 LP Solenoid 13 1 Reduction for LP 14 High frequency card 15 Resistor 33 Ohm 100 W 16 Toroidal transformer 17 Power Supply Card 18 Inverter Card 19 Regulator Card 20 Mains Switch 21 HF transformer 22 Power transformer 23 Cable holder ...

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