FG Wilson OLYMPIAN 1001 Series Скачать руководство пользователя страница 5

1. INTRODUCTION 

This generating set is one of a family of heavy duty industrial 
generating sets designed to be ready to run when it arrives, 
requiring only the addition of coolant, fuel and battery acid. 
Years of diesel generating set experience has gone into the 
set to produce a quality source of electrical power that is 
efficient and  reliable.  

This Operator’s Manual has been prepared to assist in 
operation of the generating set. 

Always ensure that maintenance, adjustments and repairs are 
done by personnel who  are authorised to do the work and 
have been properly trained. 

Every generating set is uniquely defined by a model number 
and serial number indicated on a rating plate generally affixed 
to the alternator housing.  This information is required when 
ordering spare parts or when service or warranty work is 
required. 

2. SAFETY 

2.1 General 

 

The generating set is designed to be safe when used in 
the correct manner.  Responsibility for safety, however, 
rests with the personnel who use the set.  The following 
safety precautions, if followed, will minimise the possibility 
of accidents. Before performing any procedure or 
operating technique, it is up to the user to ensure that it is 
safe.  The generating set should only be operated by 
personnel who are authorised and trained. 

WARNING:

 

!

 

Read and understand all safety precautions and 
warnings before operating the generating set. 

!

 

Failure to follow the instructions, procedures, and 
safety precautions in this manual may increase the 
possibility of accidents and injuries. 

!

 

Never start the generating set unless it is safe to do 
so. 

!

 

Do not attempt to operate the generating set with a 
known unsafe condition. 

!

 

If the generating set is unsafe, fit danger notices and 
disconnect the battery negative ( - ) lead so that it 
cannot be started until the condition is corrected. 

!

 

Disconnect the battery negative ( - ) lead prior to 
attempting any repairs or cleaning  inside the 
enclosure, if equipped. 

!

 

Install and operate this generating set only in full 
compliance with relevant National, Local, or Federal 
Codes, Standards or other requirements. 

2.2 

Installation, Handling and Towing 

A qualified generating set technician should refer to the 
Technical Manual for this information. 

2.3 

Fire and Explosion  

Fuels and fumes associated with generating sets can be 
flammable and potentially explosive.  Proper care in 
handling these materials can dramatically limit the risk of 
fire or explosion.  However, safety dictates that fully 
charged BC and ABC fire extinguishers are kept on hand.  
Personnel must know how to operate them 

WARNING: 

!

 

Ensure the generating set room is properly 
ventilated. 

!

 

Keep the room, the floor and the generating set 
clean.  When spills of fuel, oil, battery electrolyte or 
coolant occur, they should be cleaned up 
immediately. 

!

 

Never store flammable liquids near the engine. 

!

 

Store oily rags in covered metal containers. 

!

 

Do not smoke or allow sparks, flames or other 
sources of ignition around fuel or batteries.  Fuel 
vapours are 

explosive.  Hydrogen gas generated by charging batteries 
is also explosive. 

!

 

Avoid refilling the fuel tank while the engine is 
running. 

!

 

Do not attempt to operate the generating set with 
any known leaks in the fuel system. 

2.4 Mechanical 

The generating set is designed with guards for protection 
from moving parts.  Care must still be taken to protect 
personnel and equipment from other mechanical hazards 
when working around the generating set. 

WARNING:

 

!

 

Do not attempt to operate the generating set with 
safety guards removed.  While the generating set is 
running do not attempt to reach under or around the 
guards for any reason. 

!

 

Keep hands, arms, long hair, loose clothing and 
jewellery away from pulleys, belts and other moving 
parts.  

 Attention: 

Some moving parts can not be seen 

clearly when the set is running.   

!

 

Keep access doors on enclosures, if equipped, 
closed and locked when not required to be open. 

!

 

Avoid contact with hot oil, hot coolant, hot exhaust 
gases, hot surfaces and sharp edges and corners. 

!

 

Wear protective clothing including gloves and hat 
when working around the generating set. 

2.5 Chemical 

 

Fuels, oils, coolants, lubricants and battery electrolyte 
used in this generating set are typical of the industry.  
However, they can be hazardous to personnel if not 
treated properly. 

WARNING: 

!

 

Do not swallow or have skin contact with fuel, oil, 
coolant, lubricants or battery electrolyte.  If 
swallowed, seek medical treatment immediately.  Do 
not induce vomiting if fuel is swallowed.  For skin 
contact, wash with soap and water. 

!

 

Do not wear clothing that has been

 

contaminated by 

fuel or lube oil. 

2.6 Noise 

 

Generating sets that are not equipped with sound 
attenuating enclosures can produce noise levels in excess 
of 105 dBA.  Prolonged exposure to noise levels above 85 
dBA is hazardous to hearing. 

WARNING:

 

!

 

Ear protection must be worn when operating or 
working around an operating generating set. 

2.7 Electrical 

 

Safe and efficient operation of electrical equipment can be 
achieved only if the equipment is correctly operated and 
maintained. 

WARNING:

 

!

 

Ensure the generating set, including a mobile set, is 
effectively grounded/earthed prior to operation. 

!

 

Do not touch electrically energised parts of the 
generating set and/or interconnecting cables or 
conductors with any part of the body or with any non 
insulated conductive object. 

!

 

Use only Class BC or Class ABC extinguishers on 
electrical fires. 

 

1

Содержание OLYMPIAN 1001 Series

Страница 1: ...GENERATING SET OPERATOR S MANUAL ...

Страница 2: ...i ...

Страница 3: ... otherwise operating the generating set The Generating Set Technical Operation and Maintenance Manual the Engine Manual and the Alternator Manuals are designed for qualified generating set technicians for installation maintenance and trouble shooting of the set Document PWPO1 GB Issue Date 02 09 Part Number 277 584 ii ...

Страница 4: ...rol System Fault Finding Trouble Shooting Guide 1001 2001 4001 4001E 11 4 7 Control System Fault Finding Trouble Shooting Guide PowerWizard Panels 13 4 8 Load Transfer Panels 19 4 9 Engine Interface Module Description 19 4 10 Output Circuit Breaker Description 19 5 OPERATION 20 5 1 General 20 5 2 Pre Start Checks applicable to all control systems 20 5 3 Normal Startup Shutdown Key Start Panel 1001...

Страница 5: ...ting set room is properly ventilated Keep the room the floor and the generating set clean When spills of fuel oil battery electrolyte or coolant occur they should be cleaned up immediately Never store flammable liquids near the engine Store oily rags in covered metal containers Do not smoke or allow sparks flames or other sources of ignition around fuel or batteries Fuel vapours are explosive Hydr...

Страница 6: ...e chest to rise Let the chest fall completely Give breaths at a rate of 10 per minute 4 If the victim must be left to get help give 10 breaths first and then return quickly and continue 5 Check for pulse after every 10 breaths 6 When breathing restarts place the victim into the recovery position described later in this section IF NO BREATHING AND NO PULSE 1 Call or telephone for medical help 2 Giv...

Страница 7: ...trical power is produced by an alternator fine tuned to the output of this generating set The engine and alternator are coupled together and mounted on a heavy duty steel baseframe Except for the largest sets this baseframe includes a fuel tank with a capacity of approximately 8 hours operation at full load An extended capacity fuel tank of approximately 24 hours operation may be fitted instead Th...

Страница 8: ...ing set is running ensure that the AC voltmeter selector switch is not in the OFF position 2 AC VOLTMETER SELECTOR SWITCH A selector switch allowing the operator to select voltage reading between phases or between a phase and neutral The OFF position allows the voltmeter zero position to be checked while the generating set is running 3 AC AMMETER An ammeter that indicates the AC electrical current...

Страница 9: ...ents the red light will turn off 6 ALARM ACKNOWLEDGMENT SILENCE Pressing the Acknowledge key will cause the horn relay output to turn off and silence the horn Pressing the key will also cause any yellow or red flashing lights to turn off or to become solid depending on the active status of the alarms The Acknowledge key may also be configured to send out a Global Alarm Silence on J1939 Data Link w...

Страница 10: ...p position When shutting down the generating set the load should be turned off by switching the alternator output circuit breaker to OFF handle down The engine should be allowed to cool prior to stopping it After a few minutes the Key Switch is turned to Position O Off which shuts the generating set down In case of emergency where immediate shutdown is necessary the Key Switch should be turned to ...

Страница 11: ...7 14 EMERGENCY STOP 1001 Series Panel 2001 Series Panel 4001 Series Panel 4001E Series Panel PowerWizard Series Panel Figure 4 1 Diagram of Typical Control Panels ...

Страница 12: ...een reset When low oil pressure is sensed the generating set is automatically shut down The RED SHUTDOWN LIGHT will begin to flash until the ACKNOWLEGE key is pressed The RED SHUTDOWN LIGHT will stay on until the fault has been resolved on the generating set the LOW OIL PRESSURE shutdown event has been reset Engine speed is monitored by the speed sensor in the fly wheel housing of the generating s...

Страница 13: ... system is reset 4 5 7 Automatic Preheat Control glow plugs operates automatically prior to and during engine cranking The automatic cranking sequence will be delayed by the preheating period 4 5 8 Remote Annunciator Panels 8 or 16 channel remote annunciators may be fitted and connected to 4001 and 4001E Series Control Systems These provide repeat indicators for the shutdown and alarm fault lamps ...

Страница 14: ...out in two triangular formations These give indication of which phase voltage or current is being measured In the case of the voltmeter one LED illuminated indicates the phase to neutral voltage for that particular phase If two LED s are illuminated then the voltage shown is the phase to phase voltage for these two phases Only one LED will be illuminated below the ammeter This LED shows which phas...

Страница 15: ...EED fault lamp will also illuminate after the Emergency Stop Pushbutton has been depressed even though there has been no overspeed condition The Emergency Stop Pushbutton and any remote stop buttons must be released before the fault can be cleared 1 Refer to a qualified generating set technician Engine Stops Due to High Lube Oil Temp Optional Shutdown HIGH LUBE OIL TEMP Fault Lamp Illuminates 1 Re...

Страница 16: ...2 Refer to a qualified generating set technician Alarm for Low Coolant Temp Optional Alarm 2001 4001 4001E Series Only LOW COOLANT TEMP Alarm Lamp Illuminates 1 Check that the immersion heaters are switched on and are operating 2 Refer to a qualified generating set technician Generating Set Does Not Go On Load All control systems Generating Set is Running but the Load is Not Being Powered 1 Check ...

Страница 17: ...ssed or the Stop key is held down for 5 seconds and Cooldown time is skipped 2 Refer to a qualified generating set technician Engine Stops Due to Low Oil Pressure Low Oil Pressure in event log Red Shutdown LED Illuminates 1 Refer to a qualified generating set technician Engine Stops Due to High Coolant Temp High coolant temp in event log Red Shutdown LED Illuminates 1 Refer to a qualified generati...

Страница 18: ...sed 3 Check Circuit Breaker is on handle up 4 Refer to a qualified generating set technician Alarm for Approaching High Engine Temp APPROACHING HIGH COOLANT TEMP Alarm in event Log Amber LED Illuminates 1 Refer to a qualified generating set technician Alarm for approaching low oil pressure APPROACHING LOW OIL PRESSURE Alarm in event Log Amber LED Illuminates 1 Refer to a qualified generating set t...

Страница 19: ...nce in circuit 114 Engine coolant temperature signal out of range low Defaults to 180 F 82 C Signal voltage less than 0 127V Short circuit to earth 115 Engine coolant temperature signal out of range high Defaults to 180 F 82 C Signal voltage greater than 4 6V Open circuit Sensor failure 121 Manifold air pressure signal out of range high Defaults to ECM setting Low power Slow acceleration Signal vo...

Страница 20: ...test in engine off test only Open circuit or short circuit to earth 244 Engine data link failed open circuit test Output circuit test in engine off test only Open circuit or short circuit to earth 254 Open circuit test out of range high High voltage during open circuit test 255 Open circuit test out of range low Low voltage during open circuit test 311 Engine oil temperature signal out of range lo...

Страница 21: ... high to low 451 Number 1 injector unit short circuit to B or earth high Found by the ECM Injector unit electrical wiring loom shorted to earth low 452 Number 2 injector unit short circuit to B or earth high Found by the ECM Injector unit electrical wiring loom shorted to earth low 453 Number 3 injector unit short circuit to B or earth high Found by the ECM Injector unit electrical wiring loom sho...

Страница 22: ...ting code and ECM do not match ECM programming fault Components not compatible 621 Engine using default rating Engine operates AL25 HP default ECM installed but not programmed 622 Engine using field default rating Engine limited to 160 HP Options not available ECM installed but not programmed 623 Invalid engine rating code ECM not programmed correctly 624 Field default active Programming problem E...

Страница 23: ...he mains the Mains Available indicator will illuminate but the generator will continue to supply load When it is convenient for retransfer to take place the operator presses the Retransfer Button which causes the load to be transferred back to the mains and after a cool down period automatically shuts down the generator 4 8 2 TC Compact Load Transfer Panel The TC Compact Load Transfer Panel is des...

Страница 24: ... replace as necessary 6 Check the battery terminals for corrosion clean as necessary WARNING When working with the batteries do not smoke or use an open flame in the vicinity Hydrogen gas from batteries is explosive Do not short the positive and negative terminals together 7 Check the battery electrolyte level fill with distilled water as necessary 8 Check the control panel and the generating set ...

Страница 25: ...e engine fires The engine will automatically crank up to 3 times or until the engine fires If the engine does not fire the control system locks out on FAIL TO START and illuminates a fault lamp on the control panel If this happens refer to the trouble shooting guide in Section 4 5 or a qualified generating set technician to determine the cause of failure to start WHEN ENGINE HAS STARTED 3 Check fo...

Страница 26: ...y abnormally high temperature or abnormally low oil pressure Pressing the ENGINE OVERVIEW key will display these readings The oil pressure should be in the normal range within 10 seconds of starting 6 Switch the Alternator Output Circuit Breaker to ON handle up 7 Shutdown To shut the generating set down turn off the load by switching the alternator Output Circuit Breaker to OFF handle down Press t...

Страница 27: ...spheric pollution Dealing with lead acid batteries can be hazardous so it is important to follow all safety guidelines Battery acid can burn clothing and skin and even cause blindness if it leaks so wear protective clothing when inspecting a battery prior to its disconnection transportation Disconnect the battery safely before inspecting it see below Before removing a battery carry out a thorough ...

Страница 28: ...24 HAZARD LABEL LEGEND Some or all of these hazard warning labels will appear on your generating set ...

Страница 29: ...werWizard 8 Functional Description PowerWizard Control Systems 8 Gauges 9 Heaters 8 Hours Run Meter 4 Key Switch 4 Load Transfer Panels 19 Maintenance 22 Meters 9 Normal Manual Startup Shutdown 22 Oil Pressure Gauge 4 Overspeed Signal EIM Plus only 19 Panel Equipment 4 5 PowerWizard 5 PowerWizard Autostart Panels 22 Pre Start Checks 20 Rating Label 3 Remote Annunciator Panels 9 Safety 1 Chemical 1...

Отзывы: