FG Wilson OLYMPIAN 1001 Series Скачать руководство пользователя страница 20

 

 

Flash 

code 

Condition description 

Comments 

Probable causes 

143 

Wrong number of pulses per revolution 
from the camshaft position sensor 

Intermittent signal 

Poor connection or camshaft position 
sensor failure 

144 

Interference found at the camshaft 
position sensor 

ECM found excessive external inputs 

Interference. Injector unit voltage short 
circuit to earth 

145 

No signal from the camshaft position 
sensor but the injection control pressure 
has increased 

Found by the ECM 

Short circuit to earth. Open circuit. 
Sensor failure 

152* 

Barometric pressure signal out of range: 
low 

Signal voltage less than 1.0V for more than 1 
second. Defaults to 101 kPa (14.7 lb/in2) 1,0 
kgf/cm2 

Short circuit to earth low 

154 

Intake air temperature signal out of range: 
low 

Signal voltage less than 0.127V. Defaults to 
170

F (77

C) 

Short circuit to earth 

155

 

Intake air temperature signal out of range: 
high 

Signal voltage greater than 4.6V. Defaults to 
170

F  (77

C) 

Open circuit 

211 

Engine oil pressure signal out of range: 
low 

Signal voltage less than 0.039V 

Short circuit to earth low 

212 

Engine oil pressure signal out of range: 
high 
 

Signal voltage greater than 4.9V 

Short circuit to earth high or open 
circuit 

213* 

Remote speed control out of range: low 

Remote speed control signal less than 
0.249V 

Open circuit 

214* 

Remote speed control out of range: high 
 

Remote speed control signal greater than 
4.5V 

Short circuit to earth 

221* 

Cruise / PTO (or remote PTO) switch fault 

Signal voltage incorrect, does not match the 
switch position 

Short circuit or high resistance in the 
speed control circuit 

222* 

Brake switch circuit fault 

Voltage to pins 43 and 44 on the ECM are 
not the same 

Switch or relay faulty or incorrectly 
adjusted 

225 

Sensor for engine oil pressure faulty: in 
range 

Signal greater than 276 kPa (40 lbf/in2) 2,8 
kgf/cm2 with the engine start key in the “ON” 
position. Engine protection disabled 

Faulty circuit connection. Sensor failure 

231 

ATA data link fault 

ATA link open or short circuit. VPM fault 

ATA device earthed or overloaded 

236* 

Engine coolant level switch fault 

Sort circuit to earth or open circuit 

241 

Regulator for injection control pressure 
failed the output circuit test 

Output circuit test in engine-off test only 

Open circuit or short circuit to earth 

244 

Engine data link failed open circuit test   

Output circuit test in engine-off test only 

Open circuit or short circuit to earth 

254 

Open circuit test out of range: high 

High voltage during open circuit test 

255 

Open circuit test out of range: low 

Low voltage during open circuit test 

311 

Engine oil temperature signal out of range: 
low 

Signal voltage less greater 4.8v Defaults to 
212

F (100

C) 

No fast idle 

Short circuit to earth 

312 

Engine oil temperature signal out of range: 
high 

Signal voltage less than 0.2v Defaults to 
212

F  (100

C) 

No fast idle 

Open circuit 

313 

Engine oil pressure below warning level 

Oil warning light on 

No oil or low oil level. Faulty regulator. 
Suction pipe blocked or damaged. 
Worn main bearings. Worn oil pump. 

314 

Engine oil pressure below critical level 

Engine will stop, if this option is fitted 

No oil or low oil level. Fault in regulator. 
Suction pipe blocked or damaged. 
Worn main bearings. Worn oil pump. 

315* 

Engine speed exceeded warning limit 

ECM recorded an engine speed greater than 
3000 rev/min 

Incorrect use of gears in automotive 
application 

321 

Engine coolant temperature above 
warning level 

Coolant temperature greater than 224.6

(107

C) 

Cooling system fault 

322 

Engine coolant temperature too high 

Coolant temperature greater than 233.6

(112.5

C) 

Cooling system fault 

323* 

Engine coolant level below warning level 

ECM finds low coolant level 

Coolant level low. Leakage of coolant 

325 

Power reduced to match cooling system 
performance 

Engine power reduced 

High altitude or high ambient 
temperature 

334 

Injection control pressure does not reach 
the correct pressure in the time allowed 

Pressure does not match the output signal 
for a short period of time 

Incorrect specification lubricating oil. Air 
in the lubricating oil. Leakage at the ‘O’ 
ring for the injector unit. Regulator fault. 

335 

Injection control pressure does not 
increase during engine  
Cranking 

Less than 5,1 Mpa (725 lbf/in2) 51 kgf/cm2 
after 10 seconds of cranking 

Air in the lubricating oil. Fault in the 
high –pressure lubricating oil system 

336 

Injection control pressure does not reach 
the correct pressure 

A leakage of lubricating oil or fault in 
the high –pressure lubricating oil 
system 

421 

Number 1 injector unit open circuit: high or 
low 

Found by the ECM 

Injector unit electrical wiring loom open 
circuit 

 

16

Содержание OLYMPIAN 1001 Series

Страница 1: ...GENERATING SET OPERATOR S MANUAL ...

Страница 2: ...i ...

Страница 3: ... otherwise operating the generating set The Generating Set Technical Operation and Maintenance Manual the Engine Manual and the Alternator Manuals are designed for qualified generating set technicians for installation maintenance and trouble shooting of the set Document PWPO1 GB Issue Date 02 09 Part Number 277 584 ii ...

Страница 4: ...rol System Fault Finding Trouble Shooting Guide 1001 2001 4001 4001E 11 4 7 Control System Fault Finding Trouble Shooting Guide PowerWizard Panels 13 4 8 Load Transfer Panels 19 4 9 Engine Interface Module Description 19 4 10 Output Circuit Breaker Description 19 5 OPERATION 20 5 1 General 20 5 2 Pre Start Checks applicable to all control systems 20 5 3 Normal Startup Shutdown Key Start Panel 1001...

Страница 5: ...ting set room is properly ventilated Keep the room the floor and the generating set clean When spills of fuel oil battery electrolyte or coolant occur they should be cleaned up immediately Never store flammable liquids near the engine Store oily rags in covered metal containers Do not smoke or allow sparks flames or other sources of ignition around fuel or batteries Fuel vapours are explosive Hydr...

Страница 6: ...e chest to rise Let the chest fall completely Give breaths at a rate of 10 per minute 4 If the victim must be left to get help give 10 breaths first and then return quickly and continue 5 Check for pulse after every 10 breaths 6 When breathing restarts place the victim into the recovery position described later in this section IF NO BREATHING AND NO PULSE 1 Call or telephone for medical help 2 Giv...

Страница 7: ...trical power is produced by an alternator fine tuned to the output of this generating set The engine and alternator are coupled together and mounted on a heavy duty steel baseframe Except for the largest sets this baseframe includes a fuel tank with a capacity of approximately 8 hours operation at full load An extended capacity fuel tank of approximately 24 hours operation may be fitted instead Th...

Страница 8: ...ing set is running ensure that the AC voltmeter selector switch is not in the OFF position 2 AC VOLTMETER SELECTOR SWITCH A selector switch allowing the operator to select voltage reading between phases or between a phase and neutral The OFF position allows the voltmeter zero position to be checked while the generating set is running 3 AC AMMETER An ammeter that indicates the AC electrical current...

Страница 9: ...ents the red light will turn off 6 ALARM ACKNOWLEDGMENT SILENCE Pressing the Acknowledge key will cause the horn relay output to turn off and silence the horn Pressing the key will also cause any yellow or red flashing lights to turn off or to become solid depending on the active status of the alarms The Acknowledge key may also be configured to send out a Global Alarm Silence on J1939 Data Link w...

Страница 10: ...p position When shutting down the generating set the load should be turned off by switching the alternator output circuit breaker to OFF handle down The engine should be allowed to cool prior to stopping it After a few minutes the Key Switch is turned to Position O Off which shuts the generating set down In case of emergency where immediate shutdown is necessary the Key Switch should be turned to ...

Страница 11: ...7 14 EMERGENCY STOP 1001 Series Panel 2001 Series Panel 4001 Series Panel 4001E Series Panel PowerWizard Series Panel Figure 4 1 Diagram of Typical Control Panels ...

Страница 12: ...een reset When low oil pressure is sensed the generating set is automatically shut down The RED SHUTDOWN LIGHT will begin to flash until the ACKNOWLEGE key is pressed The RED SHUTDOWN LIGHT will stay on until the fault has been resolved on the generating set the LOW OIL PRESSURE shutdown event has been reset Engine speed is monitored by the speed sensor in the fly wheel housing of the generating s...

Страница 13: ... system is reset 4 5 7 Automatic Preheat Control glow plugs operates automatically prior to and during engine cranking The automatic cranking sequence will be delayed by the preheating period 4 5 8 Remote Annunciator Panels 8 or 16 channel remote annunciators may be fitted and connected to 4001 and 4001E Series Control Systems These provide repeat indicators for the shutdown and alarm fault lamps ...

Страница 14: ...out in two triangular formations These give indication of which phase voltage or current is being measured In the case of the voltmeter one LED illuminated indicates the phase to neutral voltage for that particular phase If two LED s are illuminated then the voltage shown is the phase to phase voltage for these two phases Only one LED will be illuminated below the ammeter This LED shows which phas...

Страница 15: ...EED fault lamp will also illuminate after the Emergency Stop Pushbutton has been depressed even though there has been no overspeed condition The Emergency Stop Pushbutton and any remote stop buttons must be released before the fault can be cleared 1 Refer to a qualified generating set technician Engine Stops Due to High Lube Oil Temp Optional Shutdown HIGH LUBE OIL TEMP Fault Lamp Illuminates 1 Re...

Страница 16: ...2 Refer to a qualified generating set technician Alarm for Low Coolant Temp Optional Alarm 2001 4001 4001E Series Only LOW COOLANT TEMP Alarm Lamp Illuminates 1 Check that the immersion heaters are switched on and are operating 2 Refer to a qualified generating set technician Generating Set Does Not Go On Load All control systems Generating Set is Running but the Load is Not Being Powered 1 Check ...

Страница 17: ...ssed or the Stop key is held down for 5 seconds and Cooldown time is skipped 2 Refer to a qualified generating set technician Engine Stops Due to Low Oil Pressure Low Oil Pressure in event log Red Shutdown LED Illuminates 1 Refer to a qualified generating set technician Engine Stops Due to High Coolant Temp High coolant temp in event log Red Shutdown LED Illuminates 1 Refer to a qualified generati...

Страница 18: ...sed 3 Check Circuit Breaker is on handle up 4 Refer to a qualified generating set technician Alarm for Approaching High Engine Temp APPROACHING HIGH COOLANT TEMP Alarm in event Log Amber LED Illuminates 1 Refer to a qualified generating set technician Alarm for approaching low oil pressure APPROACHING LOW OIL PRESSURE Alarm in event Log Amber LED Illuminates 1 Refer to a qualified generating set t...

Страница 19: ...nce in circuit 114 Engine coolant temperature signal out of range low Defaults to 180 F 82 C Signal voltage less than 0 127V Short circuit to earth 115 Engine coolant temperature signal out of range high Defaults to 180 F 82 C Signal voltage greater than 4 6V Open circuit Sensor failure 121 Manifold air pressure signal out of range high Defaults to ECM setting Low power Slow acceleration Signal vo...

Страница 20: ...test in engine off test only Open circuit or short circuit to earth 244 Engine data link failed open circuit test Output circuit test in engine off test only Open circuit or short circuit to earth 254 Open circuit test out of range high High voltage during open circuit test 255 Open circuit test out of range low Low voltage during open circuit test 311 Engine oil temperature signal out of range lo...

Страница 21: ... high to low 451 Number 1 injector unit short circuit to B or earth high Found by the ECM Injector unit electrical wiring loom shorted to earth low 452 Number 2 injector unit short circuit to B or earth high Found by the ECM Injector unit electrical wiring loom shorted to earth low 453 Number 3 injector unit short circuit to B or earth high Found by the ECM Injector unit electrical wiring loom sho...

Страница 22: ...ting code and ECM do not match ECM programming fault Components not compatible 621 Engine using default rating Engine operates AL25 HP default ECM installed but not programmed 622 Engine using field default rating Engine limited to 160 HP Options not available ECM installed but not programmed 623 Invalid engine rating code ECM not programmed correctly 624 Field default active Programming problem E...

Страница 23: ...he mains the Mains Available indicator will illuminate but the generator will continue to supply load When it is convenient for retransfer to take place the operator presses the Retransfer Button which causes the load to be transferred back to the mains and after a cool down period automatically shuts down the generator 4 8 2 TC Compact Load Transfer Panel The TC Compact Load Transfer Panel is des...

Страница 24: ... replace as necessary 6 Check the battery terminals for corrosion clean as necessary WARNING When working with the batteries do not smoke or use an open flame in the vicinity Hydrogen gas from batteries is explosive Do not short the positive and negative terminals together 7 Check the battery electrolyte level fill with distilled water as necessary 8 Check the control panel and the generating set ...

Страница 25: ...e engine fires The engine will automatically crank up to 3 times or until the engine fires If the engine does not fire the control system locks out on FAIL TO START and illuminates a fault lamp on the control panel If this happens refer to the trouble shooting guide in Section 4 5 or a qualified generating set technician to determine the cause of failure to start WHEN ENGINE HAS STARTED 3 Check fo...

Страница 26: ...y abnormally high temperature or abnormally low oil pressure Pressing the ENGINE OVERVIEW key will display these readings The oil pressure should be in the normal range within 10 seconds of starting 6 Switch the Alternator Output Circuit Breaker to ON handle up 7 Shutdown To shut the generating set down turn off the load by switching the alternator Output Circuit Breaker to OFF handle down Press t...

Страница 27: ...spheric pollution Dealing with lead acid batteries can be hazardous so it is important to follow all safety guidelines Battery acid can burn clothing and skin and even cause blindness if it leaks so wear protective clothing when inspecting a battery prior to its disconnection transportation Disconnect the battery safely before inspecting it see below Before removing a battery carry out a thorough ...

Страница 28: ...24 HAZARD LABEL LEGEND Some or all of these hazard warning labels will appear on your generating set ...

Страница 29: ...werWizard 8 Functional Description PowerWizard Control Systems 8 Gauges 9 Heaters 8 Hours Run Meter 4 Key Switch 4 Load Transfer Panels 19 Maintenance 22 Meters 9 Normal Manual Startup Shutdown 22 Oil Pressure Gauge 4 Overspeed Signal EIM Plus only 19 Panel Equipment 4 5 PowerWizard 5 PowerWizard Autostart Panels 22 Pre Start Checks 20 Rating Label 3 Remote Annunciator Panels 9 Safety 1 Chemical 1...

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