NOTICE!
Pay attention to compressed air quality.
Damage to property or loss of function from lubricated compressed air.
•
Operate product only with unlubricated compressed air.
•
Observe the requirements for compressed air quality
è
Technical data.
7.2
Electrical installation
WARNING!
Risk of injury due to electric shock.
•
For the electric power supply, use only PELV circuits that ensure a reliable
electric disconnection from the mains network.
•
Observe IEC 60204-1/EN 60204-1.
1. Ground the shielding of the connecting cable on the cable end that is furthest
from the valve.
2. Install electrical connecting cables without squeezing, kinking or stretching.
3. Mount the earthing cable with self-tapping screw and toothed disc to the
earth connection of the valve.
4. Screw the electrical connecting cable for CAN-BUS to the 5-pin M12 plug con-
nector. Tightening torque:
£
0.4 Nm.
The maximum permitted length of the electrical connecting cable for the CAN-
BUS is 30 m.
5. Remove cover cap and screw electrical connecting cable for the displacement
encoder system onto the 8-pin M12 socket. Tightening torque
£
0.4 Nm.
The maximum permitted length of the electrical connecting cable for direct
connection with the displacement encoder system of the DNCI is 1.5 m.
The maximum permitted length of the electrical connecting cable to the
sensor interface is 2 m.
6. Connect the electrical connecting cable for non-return valve 1 and 2.
7. Connect the switching position sensing for non-return valve 1 and 2 (option-
al).
Connection
Pin
Function
1
Shield
2
24 V DC
3
0 V DC
4
CAN_H
5
CAN_L
Tab. 3 Pin allocation for plug M12, 5-pin
Connection
Pin
Function
1
5 V DC
2
0 V DC
3
Sin +
4
Sin –
5
Cos –
6
Cos +
7
Shield
8
Not connected
M12
Shield
Tab. 4 Pin allocation for socket M12, 8-pin
8
Commissioning
Requirements:
–
The valve must be assembled.
–
The pneumatic and electrical installation must be complete and checked.
1. Check the operating conditions and limit values
è
Technical data.
2. Switch on the power supply.
3. Switch on the compressed air supply.
9
Cleaning
Clean the outside of the product with a soft cloth. Do not use aggressive cleaning
agents.
10
Malfunctions
10.1
Diagnostics via LEDs
LED
Product desig-
nation
Meaning
LED 1
(green)
Pwr/Err
LED2
(off)
Status
LED 1 lights up green, LED 2 is off:
–
Supply voltage is connected
LED 1
(green)
Pwr/Err
LED 2
(red)
Status
LED 1 lights up green, LED 2 lights up red:
Error status
–
Overvoltage, power supply
>
26.4 V DC
–
Coil temperature over 100 °C
–
Control deviation of the position controller too large
–
Broken cable for displacement encoder system
LED 1
(green)
Pwr/Err
LED 2
(red)
Status
LED 1 lights up green, LED 2 flashes red:
Warning
–
Supply voltage at the limit of permissible range
–
Coil temperature over 80 °C
LED1
(off)
Pwr/Err
LED2
(red)
Status
LED 1 off, LED 2 lights up red:
–
Undervoltage, power supply
<
21.6 V DC
Tab. 5 LED
10.2
Diagnostics via controller
The fault messages of the valve are sent to the higher-order controller (e. g. CECC-
D-BA).
10.3
Error status
The following valve errors lead to a switch-off in the power stage:
–
Coil temperature too high
–
Valve is jammed
–
Hardware interface to the actuator is faulty
–
Supply voltage is too low when switching on the valve (
<
18 V DC)
When switching off the power stage, the valve has an undefined opening cross
section.
With all other errors, the valve is in the mid-position and pressure is constrained.
Communication and sensors remain active.
The pressure in the cylinder can be constrained by shutting off the two non-return
valves.
11
Conversion to direct pressure measurement on the cylinder
The mounting of the connection set for direct measurement of working pressure
on the cylinder is described in the instruction manual VABS-P15-S-B6.
12
Disassembly
1. Switch off operating voltage.
2. Switch off compressed air supply.
3. With a pin or screwdriver, press the manual ventilation and ventilate the sys-
tem
è
Ä
The air volume trapped in the cylinder and in the connecting cables is
exhausted.
4. Remove electrical connecting cables.
5. Remove compressed air lines.
6. Dismantle the product.
13
Disposal
ENVIRONMENT!
Send the packaging and product for environmentally sound recycling in accord-
ance with the current regulations
è
14
Technical data
Property
Specification/value
Valve function
3/3-way proportional pressure regulator
Mounting position
Any
Product weight
[g]
1550
Dimensions
Width
[mm]
78
