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Quarter turn actuator with hydraulic 
manual override DFPD-HD-...-HW

Festo AG & Co. KG

Postfach
73726 Esslingen
Deutschland
+49 711 347-0
www.festo.com

Operating instructions

8066117
1612
[8066119]

Original: de

Quarter turn actuator DFPD-HD-...-HW

English

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1

About this document

This document describes the use of the hydraulic manual override on the quarter
turn actuator DFPD-HD-...-HW. Certain aspects of use are described in other
documents and must be observed 

è

 Chap. 1.1.

1.1 Applicable documents

Document

Table of contents

Operating  instructions for DFPD-HD-...

Product overview, mounting/dismantling,
transpor t and storage, commissioning,
technical data of the quarter turn actuator

Fig. 1

All available documents for the product 

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 www.festo.com/pk

2

Safety

 Take into consideration the legal regulations for the respective destination.
 Observe product labelling.
 Observe applicable documents 

è

 Chap. 1.1.

3

Use for intended purpose

According to regulation, the hydraulic manual override is used for the manual
emergency control of the quarter turn actuator DFPD-HD-...-HW in case of a failure
of the compressed air supply.
 The product may only be used in its original status without unauthorized

modifications.

 Only use the product if it is in perfect technical condition.
 Mount the quarter turn actuator with the hydraulic device only horizontally.

4

Service

 Contact the regional Festo contact if you have technical questions

è

 www.festo.com.

5

Product overview

5.1 Structure of DFPD-HD-...-S-...-HW

1

2

3

4

6

5

7

1

Hydraulic pump

2

Multiple way valve

3

Reservoir

4

Bypass valve

5

Pneumatic cylinder

6

Supply port (2)

7

Exhaust port

Fig. 2

5.2 Structure of DFPD-HD-...-RD-...-HW

5

4

3

2

1

6

1

Hydraulic pump

2

Multiple way valve

3

Reservoir

4

Bypass valve

5

Exhaust port

6

Gear units

Fig. 3

6

Commissioning

Note

Commissioning should only be carried out by qualified personnel.

– Information on commissioning the quarter turn actuator 

è

 Operating instructions for DFPD-HD-...

6.1 Filling the hydraulic device with oil

1. Remove the transport stopper from the exhaust port.
2. Check the oil level.

If the piston of the hydraulic unit is completely extended, the oil level in the
reservoir lies about 2.5 cm below exhaust port.

3. Refilling the oil 

è

 Technical data.

4. Install the exhaust port.

Double-acting quarter turn actuator

1. Put the hydraulic bypass valve in the open position (OPEN).
2. Pressurise the port (2) until the piston is at the end stop of the hydraulic

cylinder.

3. Switch off the compressed air supply.
4. Put the hydraulic bypass valve in the closed position (CLOSE).
5. Remove the exhaust port 

è

 Fig. 3, 

5

.

6. Remove the transport stopper from the top of the lower cylinder flange.
7. Put the multiple way valve in the open position (OPEN).
8. The pump lever moves until oil emerges from the connecting sleeve of the

cylinder flange.
The oil level must not drop below the feed tube.

9. Insert the provided exhaust stopper into the lower cylinder flange.

10. Actuate the pump lever until the piston extends completely.
11. Remove the transport stopper from the top of the adapter flange.
12. Put the multiple way valve in the closed position (CLOSE).
13. The pump lever moves until oil emerges from the connecting sleeve of the

adapter flange.

14. Insert the provided exhaust stopper into the adapter flange.
15. Put the multiple way valve into the neutral position.
16. Switch on the compressed air supply.
17. Run the quarter turn actuator through 2 complete cycles.
18. Put the hydraulic bypass valve in the open position (OPEN).
19. To vent the system, run the quarter turn actuator through 2 complete cycles.
20. Check the oil level in the reservoir.
21. Reinsert the exhaust port.

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